Industrial Medium Frequency Induction Furnace Lead Melting Furnace

Tailored for lead smelting factories and waste lead‑acid battery recycling projects, our Lead Melting Medium Frequency Induction Furnace leverages well‑established IGBT medium‑frequency induction heating technology. It achieves rapid, uniform heating to process lead ingots, waste lead pieces, lead paste and assorted lead‑bearing residuals, producing reliable premium‑quality molten lead to serve follow‑up casting, electrolysis and refining processes. Two main structural alternatives are provided: bottom‑pouring type for continuous non‑stop manufacturing and hydraulic tilting‑pouring type for batch smelting work. The complete package includes induction furnace body, IGBT medium‑frequency power unit, heavy‑duty water‑cooled cables and closed‑loop water cooling system. We provide full‑scope customisation for melting capacity, power rating, pouring pattern and auxiliary fittings to fit customers’ production output, raw‑material features and workshop space. All fabrication activities strictly comply with ISO9001 quality‑management norms, and eight self‑developed core technical patents oriented toward lead smelting and recycling back up reliable equipment performance.

• Efficient induction heating with reduced metal wastage Medium‑frequency electromagnetic induction generates heat inside lead raw materials. Fast heating rates plus even crucible temperature distribution effectively decrease lead oxidation and burning loss. When compared with traditional fuel furnaces, it gains better thermal efficiency and reduces running costs. Consistent molten lead temperature further improves homogeneity of subsequent products.
• Versatile pouring modes adapting to diverse production sequences Two pouring structures can be chosen. The bottom‑pouring configuration discharges molten lead from bottom outlets without tilting furnace body, supporting stable continuous casting operations. The hydraulic tilting model pours liquid lead by tilting whole furnace, which fits batch smelting missions. Clients can choose or re‑design pouring solutions subject to their plant layouts.
• Stable IGBT medium‑frequency power control system Purpose‑matched medium‑frequency induction power supply supports stepless adjustment for power and output frequency. Operators set melting parameters on control panels. Multiple protective functions such as over‑current, over‑voltage and water‑flow warning greatly mitigate equipment failure risks. Control cabinets can be positioned far from high‑heat smelting zones to raise operational safety.
• Integrated closed‑loop water cooling for long‑duration continuous operation Supporting closed‑loop cooling equipment offers steady cooling for induction coils, water‑cooled cables and power modules. It avoids scale deposition inside water channels and tolerates long‑time continuous operation under tough smelting‑plant conditions. Pressure and temperature monitoring components are equipped for safe cooling‑system performance.
• Durable framework design with simple maintenance Furnace shell adopts high‑strength construction materials. Internal induction coils obtain sufficient protection. Crucible and other key wearing parts can be replaced conveniently. Modular structure shortens regular maintenance time and minimises factory production downtime.

• ISO9001‑Certified Manufacturing System: Our whole production workflow obtains ISO9001 quality certification. Strict quality supervision is implemented from raw‑material sourcing to finished‑product delivery. Every equipment set completes full factory testing before dispatch.
• 8 Self‑Developed Technical Patents: We possess eight metallurgical‑equipment patents involving furnace‑body architecture, induction heating improvement and waste‑lead smelting techniques. Our technical edges address numerous practical difficulties encountered on lead smelting and recycling lines.
• All‑round Custom‑Made Service: We modify furnace capacity, power configuration, pouring type and auxiliary‑equipment assemblies based on customer output volume, raw‑material situations and field space. One‑stop solutions contain process consultation, equipment manufacturing, layout suggestion and after‑sale technical assistance.
• Wide‑range Application Fields: This furnace applies to primary lead smelting plants, waste lead‑acid battery recycling factories and non‑ferrous metal recovery firms. It connects smoothly with downstream casting machines, electrolysis devices and slag‑removal units to build complete lead processing production lines.