Medium Frequency Induction Lead Melting Furnace Electric / Gas Melting Furnace

Developed to satisfy demands of lead smelting plants and waste lead‑acid battery recycling programmes, our Lead Melting Medium Frequency Induction Furnace adopts proven IGBT medium‑frequency induction heating technique. It delivers high‑speed, homogeneous heating to handle lead ingots, waste lead scraps, lead paste and various lead‑containing residues, yielding stable high‑quality molten lead for downstream casting, electrolysis and refining workflows. Two primary structural choices are available: bottom‑pouring model for uninterrupted continuous production and hydraulic tilting‑pouring model for batch smelting assignments. The full‑set equipment consists of induction furnace body, IGBT medium‑frequency power supply, high‑strength water‑cooled cables and closed‑loop water cooling unit. Full‑range custom service covers melting capacity, power grade, pouring style and auxiliary assemblies to accommodate customers’ production capacity, raw‑material traits and workshop area. Every manufacturing procedure follows ISO9001 quality‑management specifications, and eight independently‑developed core patents focusing on lead smelting and recycling guarantee solid equipment performance.

High‑efficiency induction heating and lowered metal loss Medium‑frequency electromagnetic induction conducts internal heating for lead raw materials. Quick heating speed and balanced crucible temperature effectively lower lead oxidation and burn‑off. Relative to conventional fuel‑fired furnaces, it achieves higher thermal efficiency and cuts operational expenses. Stable molten‑lead temperature enhances quality consistency of post‑processing products.

Adaptable pouring structures matching varied production workflows Two pouring mechanisms are optional. Bottom‑pouring design releases molten lead via bottom outlets without furnace tilting, facilitating steady continuous casting work. Hydraulic tilting structure pours molten lead by inclining entire furnace, suitable for batch smelting tasks. Customers may select or customise pouring schemes according to plant layouts.

Trustworthy IGBT medium‑frequency power control setup Specially paired medium‑frequency induction power supply supports seamless stepless adjustment on power and output frequency. Operators configure melting parameters through control panels. Multi‑protective functions including over‑current, over‑voltage and water‑flow alarm largely reduce equipment malfunction possibilities. Control cabinets can be installed away from high‑temperature smelting areas to lift operational safety level.

Complete closed‑loop water cooling system supporting long‑hour continuous operation Matching closed‑loop cooling equipment provides reliable cooling for induction coils, water‑cooled cables and power modules. It prevents scale formation inside water pipelines and adapts to long‑time continuous running under harsh smelting‑plant environments. Pressure and temperature monitoring parts are fitted to ensure safe cooling‑system operation.

Sturdy structural layout and user‑friendly maintenance Furnace shell utilises high‑strength structural materials. Internal induction coils get comprehensive protection. Crucible and other key consumable components can be replaced with ease. Modular structure reduces routine maintenance hours and decreases factory production downtime.

ISO9001‑Validated Production: Our full production system holds ISO9001 quality certification. Strict quality supervision runs from raw‑material procurement to finished‑product shipment. Each equipment set undergoes thorough factory tests prior to delivery.

8 Independent Technical Patents: We own eight metallurgical‑equipment patents covering furnace‑body framework, induction heating optimisation and waste‑lead smelting technologies. Our technical strengths solve multiple real‑world challenges existing on lead smelting and recycling production lines.

Comprehensive Custom‑Manufacturing Service: We tailor furnace capacity, power allocation, pouring pattern and auxiliary‑equipment combinations according to client production output, raw‑material status and site space. One‑stop solutions include process consultation, equipment fabrication, layout planning and after‑sales technical support.

Diverse Applicable Scenarios: This furnace fits primary lead smelting mills, waste lead‑acid battery recycling factories and non‑ferrous metal recovery enterprises. It matches perfectly with downstream casting machines, electrolysis facilities and dross‑removal machines to establish complete lead processing production lines.