Water Cooled Lead Smelting Furnace Medium Frequency Industrial Induction Furnace

Our Lead Melting Medium Frequency Induction Furnace is engineered to meet the demanding requirements of lead smelting plants and waste lead-acid battery recycling operations. Utilizing advanced IGBT medium-frequency induction heating technology, this system delivers rapid, uniform heating for processing lead ingots, scrap materials, lead paste, and various lead-containing residues, producing consistent high-quality molten lead for casting, electrolysis, and refining applications.

The system is available in two primary configurations: bottom-pouring models for continuous production operations and hydraulic tilting-pouring models for batch processing tasks. Complete equipment packages include the induction furnace body, IGBT medium-frequency power supply, high-strength water-cooled cables, and closed-loop water cooling systems.

We provide comprehensive customization services covering melting capacity, power specifications, pouring mechanisms, and auxiliary components to match your production requirements, material characteristics, and facility layout. All manufacturing processes adhere to ISO9001 quality management standards, supported by eight proprietary patents specifically developed for lead smelting and recycling applications.

• High-Efficiency Induction Heating: Medium-frequency electromagnetic induction provides internal heating of lead materials, delivering rapid heating rates and uniform crucible temperatures that significantly reduce lead oxidation and metal loss. Compared to traditional fuel-fired furnaces, this system achieves superior thermal efficiency and reduces operating costs while maintaining stable molten lead temperatures for consistent product quality.
• Flexible Pouring Configurations: Choose between two pouring mechanisms to match your production workflow. The bottom-pouring design discharges molten lead through bottom outlets without furnace tilting, ideal for continuous casting operations. The hydraulic tilting structure pours by inclining the entire furnace, suitable for batch smelting applications. Both options can be customized according to your plant layout requirements.
• Reliable IGBT Power Control System: Specially matched medium-frequency induction power supply enables seamless stepless adjustment of power and output frequency. Operators can configure melting parameters through intuitive control panels. Multiple protective functions including over-current, over-voltage, and water-flow alarms minimize equipment failure risks. Control cabinets can be installed remotely from high-temperature smelting areas for enhanced operational safety.
• Complete Closed-Loop Cooling System: Integrated closed-loop cooling equipment provides reliable temperature management for induction coils, water-cooled cables, and power modules. This system prevents scale formation in water pipelines and supports extended continuous operation in demanding smelting environments. Pressure and temperature monitoring components ensure safe cooling system performance.
• Robust Construction & Easy Maintenance: Furnace shells utilize high-strength structural materials with comprehensive protection for internal induction coils. Key consumable components including crucibles can be easily replaced. Modular design reduces routine maintenance time and minimizes production downtime.

• ISO9001-Certified Production: Our complete manufacturing system maintains ISO9001 quality certification with strict quality supervision from raw material procurement through final product shipment. Every equipment set undergoes comprehensive factory testing before delivery.
• 8 Independent Technical Patents: We hold eight proprietary metallurgical equipment patents covering furnace body framework, induction heating optimization, and waste lead smelting technologies. Our technical expertise addresses real-world challenges in lead smelting and recycling production lines.
• Comprehensive Custom Manufacturing: We tailor furnace capacity, power allocation, pouring patterns, and auxiliary equipment combinations according to your production output, raw material characteristics, and facility space. Our one-stop solutions include process consultation, equipment fabrication, layout planning, and after-sales technical support.
• Diverse Application Scenarios: This furnace system is suitable for primary lead smelting mills, waste lead-acid battery recycling facilities, and non-ferrous metal recovery operations. It integrates seamlessly with downstream casting machines, electrolysis equipment, and dross-removal systems to establish complete lead processing production lines.