Product Specification

SA-ST920 Full Automatic Wire Cutting, Stripping, Copper Belt Splicing Machine

SA-ST920 Full Automatic Wire Cutting, Stripping, Copper Belt Splicing Machine represents a leap forward in automated wire processing technology, seamlessly integrating the functions of cutting, stripping, terminal crimping, copper belt splicing, and heat shrink tube insertion into a single, high-performance machine.

This SA-ST920 Full Automatic Wire Cutting, Stripping, Copper Belt Splicing Machine envision it as an all-in-one solution meticulously engineered to revolutionize wire harness production, drastically minimizing manual labor demands while simultaneously amplifying overall efficiency.

SA-ST920 Full Automatic Wire Cutting, Stripping, Copper Belt Splicing Machine Specifications:

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Product Features:

• We are using a new 4-ton copper strip machine to crimp fuses, which can handle a tensile strength of 120N.
• The machine crimps and inserts the sheath for 187/250 straight terminals, then pulls them into place, saving a lot of manual work.
• It also crimps and applies heat shrink tubing to 187/250 straight and O-ring terminals, automatically positioning and heating them, which reduces manual labor significantly.
• The machine uses servo motors for precise control.
• It can crimp flag terminals without needing a protective sheath, solving the usual problems with crimping these terminals.

How Does It Work?

The SA-ST920 Full Automatic Wire Cutting, Stripping, Copper Belt Splicing Machine operates through a sophisticated sequence of automated actions. Initially, wire is automatically fed into the system, where it is precisely cut to the pre-determined length. Subsequently, the insulation is stripped with exacting accuracy, followed by the secure crimping of terminals, the precise splicing of copper belts, and the insertion of heat shrink tubes to ensure optimal insulation and protection. The incorporation of servo motors guarantees unparalleled control throughout each operation, while integrated detection mechanisms vigilantly monitor every stage to uphold impeccable accuracy and consistent quality.

SA-ST920 Full Automatic Wire Cutting, Stripping, Copper Belt Splicing Machine

Key Advantages:

• Extensive Automation Capabilities: The SA-ST920 redefines automation by executing a multitude of wire processing tasks autonomously, thereby liberating human operators from repetitive manual interventions and streamlining the entire production workflow.
• Impressive Production Capacity: Boasting the ability to process between 1400 and 1800 articles per hour, this machine substantially elevates production throughput, empowering businesses to meet demanding deadlines with ease and efficiency.
• Unparalleled Functional Versatility: Accommodating a broad spectrum of wire sizes ranging from AWG#14 to AWG#20, the SA-ST920 showcases its adaptability by seamlessly executing diverse operations, including precision crimping and heat shrinking, catering to a wide array of production requirements.
• Robust Quality Assurance Mechanisms: Equipped with an array of sophisticated detection devices meticulously designed to identify knots, wire inconsistencies, copper strip irregularities, insurance breaches, and fluctuations in air pressure, the SA-ST920 Full Automatic Wire Cutting, Stripping, Copper Belt Splicing Machine ensures unwavering quality and consistency, minimizing the risk of defects and maximizing overall product reliability.

Essential Attributes & Specifications

• Wire Compatibility: Accommodates wire sizes ranging from AWG#14 to AWG#20, providing versatility for various applications.
• Cutting Precision: Offers a cutting length range from 60mm to 9999mm, enabling precise customization for diverse project needs.
• Stripping Accuracy: Provides a stripping length range from 15mm to 30mm, ensuring accurate insulation removal without damaging the wire.
• Pressure Performance: Operates with a pressure capacity of 2T, delivering robust crimping force for secure terminal connections.
• Air Supply Efficiency: Requires an air supply pressure between 0.5 and 0.7Mpa, optimizing energy consumption while maintaining consistent performance.
• Comprehensive Detection: Features advanced detection systems for identifying knots, wire inconsistencies, copper strip irregularities, insurance breaches, and air pressure fluctuations, ensuring reliable operation and minimizing errors.

Common Applications

• Wire Harness Manufacturing: Revolutionizes the production of wire harnesses across diverse industries, streamlining processes and enhancing overall efficiency.
• Cable Assembly Operations: Optimizes cable assembly by delivering precise cutting, stripping, and termination capabilities, ensuring superior quality and performance.
• Electrical Component Production: Elevates the manufacturing of electrical components that necessitate meticulous wire processing, guaranteeing precision and reliability in every product.

Cutting-Edge Technologies

• Advanced Servo Motor Integration: Employs state-of-the-art servo motors to facilitate precise and dependable control over all machine operations, ensuring consistent and accurate performance.
• Intelligent Automation Systems: Incorporates intelligent automation systems that meticulously monitor and regulate each stage of the wire processing workflow, minimizing human intervention and maximizing operational efficiency.
• User-Friendly Programmable Controls: Features intuitive programmable controls that empower operators to effortlessly adjust machine parameters, catering to the unique requirements of diverse wire processing tasks and ensuring optimal results.

Merits of Adopting

• Elevated Productivity Levels: By automating intricate and repetitive tasks, the SA-ST920 significantly elevates productivity levels, enabling businesses to achieve higher output with reduced effort.
• Reduced Labor Expenses: Minimizing the reliance on manual labor translates directly into substantial cost savings, allowing businesses to allocate resources more strategically and improve overall profitability.
• Enhanced Product Quality: Ensuring consistent and accurate wire processing minimizes errors and reduces waste, resulting in enhanced product quality and improved customer satisfaction.
• Superior Operational Reliability: The integration of advanced servo motors and intelligent detection systems enhances the machine's overall reliability and performance, minimizing downtime and maximizing operational efficiency.

About Product:

The SA-ST920 Full Automatic Wire Cutting, Stripping Copper Belt Splicing Machine stands as an indispensable asset for contemporary wire processing endeavors, presenting a comprehensive solution meticulously crafted to automate intricate tasks, amplify productivity, and elevate overall quality. Boasting a suite of advanced features and unparalleled functional versatility, this machine emerges as an invaluable investment for businesses operating within the dynamic wire harness and cable assembly sectors, poised to revolutionize their operations and drive unprecedented success.

For inquiries, please contact us at +8613537875415 or Lizzy@smtlinemachine.com. Visit us at Xintian Industrial Area, Baoan, Shenzhen City, China.

Packaging and Delivery Information:

Delivery: Expect your order to arrive within 5-8 business days, though this timeframe can vary based on the quantity ordered.

Minimum Order: We accept orders for a single machine or mixed orders to suit your needs.

Transportation: Products are shipped either in bulk or via containers, depending on the order size and destination.

Payment Terms: Flexible payment options are available, including L/C, D/A, D/P, T/T, Western Union, and MoneyGram.

Price: Prices are negotiable to ensure you receive the best possible value.

Packaging: We offer both standard export boxes and robust hardwood packages to ensure your order arrives safely and securely.