Yamaha KLJ-MC700-011 ZS 56mm Electronic Feeder for YS YSM SMT Mounters

Yamaha KLJ-MC700-011 is a ZS series 56mm electronic feeder developed for Yamaha SMT pick and place machines. It is designed to accurately feed 56mm embossed carrier tape and deliver electronic components to the pickup position with stable indexing performance.

Compared with narrow tape feeders used for small chip components, the 56mm ZS feeder is suitable for larger electronic components such as connectors, power devices, modules, inductors, capacitors, and other components supplied in wide carrier tape packaging.

The feeder plays an important role in automated SMT production by ensuring smooth tape transportation, accurate component positioning, and continuous material supply during high-volume PCB assembly.

With the correct feeder selection, Yamaha SMT users can improve production flexibility, reduce manual intervention, and maintain stable placement performance.

Cause

Need for Wide Tape Component Feeding

Modern PCB assemblies contain components with different package sizes. Small components usually use narrow carrier tape, while larger components require wider embossed tape packaging.

When production lines handle larger components, standard narrow feeders cannot provide suitable tape guidance and component presentation.

A dedicated 56mm feeder is required to:

Common Problems Without Correct Feeder Selection

Incorrect feeder matching may cause:

• Unstable tape movement
• Component pickup errors
• Material feeding interruption
• Increased machine downtime
• Lower production efficiency

Choosing the correct Yamaha ZS 56mm feeder helps maintain smooth communication between the component reel, feeder mechanism, and SMT placement machine.

Solution

The Yamaha KLJ-MC700-011 ZS 56mm Electronic Feeder provides a dedicated feeding solution for wide embossed carrier tape applications.

It supports accurate tape indexing and stable component presentation, helping SMT production lines maintain continuous operation.

The feeder is suitable for:

• Replacement of damaged feeders
• Increasing production feeder quantity
• Preparing new SMT production programs
• Supporting different PCB assembly projects
• Maintaining spare feeder inventory

By matching the feeder width with the component carrier tape specification, manufacturers can achieve better production stability and reduce setup time.

Specifications

ZS Series Feeder Model Comparison

Application

Automotive Electronics Manufacturing

Automotive PCB assemblies often include connectors, power components, control modules, and larger electronic parts. The Yamaha KLJ-MC700-011 helps provide stable feeding for these wide-tape components.

Industrial Control Equipment

Industrial controllers, automation systems, and power control boards require reliable SMT production with various component sizes. The 56mm feeder supports larger component packaging requirements.

Power Electronics Production

Power supply boards, converters, charging systems, and inverter products often contain larger components that require wide carrier tape feeding.

Communication Equipment

Communication modules, networking devices, and electronic control systems may use components packaged in wider embossed tape.

EMS Manufacturing

Contract manufacturers require flexible feeder inventory to support different customer PCB programs. A 56mm ZS feeder can improve production preparation efficiency.

Typical Component Applications

How It Works

1. Feeder Installation

The KLJ-MC700-011 feeder is installed into the compatible Yamaha feeder position.

2. Tape Loading

56mm embossed carrier tape is inserted into the feeder path and guided through the feeding mechanism.

3. Tape Indexing

The electronic drive system advances the tape according to the programmed pitch.

4. Component Positioning

Each component pocket is accurately moved to the pickup position.

5. SMT Placement

The placement head picks the component and places it onto the PCB according to the production program.

6. Continuous Feeding

The feeder repeats the feeding cycle to provide uninterrupted component supply.

How To Choose

1. Confirm Feeder Model

Verify the required part number:

Yamaha KLJ-MC700-011

Avoid selecting feeders only according to tape width because different Yamaha feeder series may have different structures.

2. Confirm Tape Width

Check the component reel specification.

Required width:

56mm Embossed Carrier Tape

3. Confirm Machine Compatibility

Before purchase, confirm:

4. Confirm Component Packaging

Check:

• Tape width
• Pocket size
• Feed pitch
• Component dimensions
• Reel specification

Correct matching ensures stable production performance.

Advantages

Stable Feeding Performance

Designed for wide carrier tape applications, providing consistent component delivery during SMT production.

Improved Production Efficiency

Additional feeders help reduce setup time during product changeover.

Reliable Component Presentation

Accurate indexing helps maintain stable pickup conditions.

Easy Inventory Management

The clear KLJ-MC700-011 part number simplifies purchasing and maintenance management.

Flexible SMT Production

Suitable for different PCB assembly projects requiring wide component tape feeding.

Maintenance Recommendations

Regular maintenance helps extend feeder service life and reduce unexpected production interruptions.

FAQ

Q1: What is Yamaha KLJ-MC700-011 used for?

Yamaha KLJ-MC700-011 is a ZS 56mm electronic feeder used for automatic SMT component feeding on compatible Yamaha placement machines.

Q2: What tape width does this feeder support?

This feeder supports 56mm embossed carrier tape, mainly used for larger electronic components requiring wider tape packaging.

Q3: Can KLJ-MC700-011 replace other Yamaha feeder models?

No. Replacement depends on feeder series, tape width, machine configuration, and production requirements.

Q4: Which machines use Yamaha ZS feeders?

ZS feeders are used on compatible Yamaha YS and YSM SMT placement systems. Machine compatibility should be confirmed before ordering.

Q5: What information is needed for quotation?

Please provide feeder model, machine model, required quantity, condition requirement, and feeder photos if available.

Contact Us

Need Yamaha KLJ-MC700-011 ZS 56mm Electronic Feeder for your SMT production line?

Please send your feeder model, machine information, quantity requirement, and application details. Our team can help confirm compatibility and provide suitable supply solutions.

Contact us today for quotation, availability, and technical confirmation.