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Compact and Efficient BGA Pick-and-Place Machine with 44 Feeder Locations
The operation process of the patch machine
The operation process of a pick-and-place machine generally consists of the following steps:
1. Preparing the Machine Before starting the pick-and-place process, the machine needs to be set up and calibrated to ensure that it can accurately pick and place components. This includes checking the alignment of the feeders, verifying the accuracy of the placement head, and ensuring that any necessary software updates or configurations have been made.
2. Loading the Components The next step is to load the components onto the feeders in the proper order and orientation. This is usually done by hand, and care must be taken to ensure that each component is loaded correctly and securely.
3. Creating the Placement Program Once the components are loaded, the placement program must be created or selected. This program will tell the machine which components to pick up and where to place them on the board. The program can be created using specialized software or by manually entering the coordinates and other placement parameters.
4. Starting the Placement Process With the machine set up and the placement program loaded, the pick-and-place process can begin. The machine will automatically pick up each component, verify its orientation and placement, and then place it on the board according to the program.
5. Verifying the Placement After all the components have been placed, the machine will usually perform a final verification step to check for any missed or misaligned components. Any errors can be corrected manually before the board is sent for reflow. Overall, the pick-and-place process is a key step in the PCB assembly process, and requires careful setup, programming, and verification to ensure that the finished product is of high quality and reliability.
This is the answer to the The operation process of the patch machine question. Thank you for your attention to Beijing Huawei Guochuang Electronic Technology Co., LTD., we are a high quality SMT equipment supplier, can undertake OEM,ODM, source manufacturers reliable, we are looking for a global agent, our contact information: 15010550359 zhai 15931673319 liu.
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Number of Placement Heads
4(high-accuracy)
Number of IC Trays
48
Number of Feeders
50/44(subject to 8mm feeder)
Positioning Accuracy
0.01mm
Repeated Mounting Accuracy
0.05mm
Mounting speed range of resistance
5000-8000Pcs/h capacitance components
Applicable Components
resistor,capacitor,chip,lamp bead 0201-30*30mm etc.
Supported Maximum Area of PCB
50*50mm-(50F)350*190mm /(44F)350*260mm
Feeders
electric feeder, pneumatic feeder,vibrating feeder, IC tray etc.
Recognition Devices
mark camera x1,fast recognition camera x4, high-precision camera x1
Maximum Height of Applicable Components
≤7mm
PCB Convey Mode
three-stage entry,automatic connection from left to right, automatic PCB positioning
Mark Positioning
manual / automatic
Programming Method
automatic programming after manually importing files of PCB coordinates
Control System
HuaweiGuochuang control system
Maximum Step Length of XY Axis
629mm*679mm
Tracks of XY Axis
linear motion guide + Screw driver
Motion Mode of XY Axis
intelligent linkage of acceleration and deceleration of curve and line, integrated linear interpolation algorithm.
Control Computer
industrial control computer with Intel high-performance processor
Adjusting Method of Tracks
electric
Range of Nozzle Buffer
4.5mm
Maximum Step Length of Z Axis
20mm
Range of Angle for Components
±180°
Motor
AC Servo Motor series
Driver
high-speed DSP driver
Air Supply Requirements
oil water filter,≥ 50L,dust filter and air pressure stabilizer etc.
Vacuum Supply of Nozzle
vacuum generator integrating the high-speed vacuum burst function
Range of Air Supply Pressure
0.5-0.7Mpa
OS
Independent research and development SMT intelligent OS based on Windows
Beijing HuaweiGuochuang Electronic Technology Co. Ltd. is a Chinese high-tech enterprise with inte-grated research and development (R&D),
producti-on and sales operations. The pick and place machi-ne, SMT's main equipment, is our key research and development equipment.
Our ... Beijing HuaweiGuochuang Electronic Technology Co. Ltd. is a Chinese high-tech enterprise with inte-grated research and development (R&D),
producti-on and sales operations. The pick and place machi-ne, SMT's main equipment, is our key research and development equipment.
Our ...