Product Specification

Industrial-Grade PCB Circuit Board Automatic Grouping Loader | High-Speed Sorting & Loading System

Description

Also known as the PCB heavy-duty unloading machine, it is specially designed for automatic loading during the PCB production process, particularly in the board grinding step. Compact yet stable, it can adapt to height adjustments in production lines. This equipment is equipped with 1 to 5 sets of suction cups, with each set able to operate independently, easily accommodating various board widths with high flexibility. The PLC touchscreen control makes it simple and easy to operate.

Specifications

Suitable For All Sizes And Lengths Of Flat Rigid Substrates

1.Integrated Frame: The robust, integrated frame design offers exceptional strength, supporting a synchronous load capacity of up to 800KG. This ensures long-term durability, operational stability, and the ability to withstand heavy-duty use in demanding environments.

2.Synchronization with Grinding Equipment: The system seamlessly integrates with grinding machines for synchronized control. It features adjustable board unloading speed and rhythm, allowing for precise coordination between processes, enhancing overall production efficiency and flexibility in various manufacturing setups.

1-5 Sets Of Independent Suction Cups For Simultaneous Feeding Of Different PCB Sizes

The suction cups function in separate groups, allowing for the option of simultaneous group feeding based on production needs. The feeding speed and suction cup density can be fully customized to suit different board shapes. Additionally, the number of suction cups can be adjusted, and with further customization, the system can feed up to four groups of boards simultaneously, ensuring flexibility, efficiency, and adaptability for various production requirements.

Easy Operation With Fast Transfer Speed

The PLC control system, equipped with a human-machine interface, features a simple and intuitive interface, allowing operators to quickly and easily manage operations, improving efficiency and minimizing the risk of errors.

Applications:

1. High-Volume Manufacturing
Automatic Machines: Ideal for mass production, utilizing CNC technology for continuous, efficient operation with minimal human oversight. They excel in environments requiring consistent output and high throughput.  
Semi-Automatic Machines: Suitable for moderate batches, offering flexibility for occasional design changes without full automation costs.

2. Precision and Complexity  
 Automatic: Ensure micron-level accuracy for multi-layer PCBs and micro-vias, critical in advanced electronics like smartphones and medical devices.  
Semi-Automatic: Provide adequate precision for simpler designs but may require manual adjustments for complex layouts.

3. Multi-Layer and HDI Boards  
Automatic: Adjust drilling depth dynamically for layer-to-layer connections (blind/buried vias), essential in high-density interconnect (HDI) designs.  
Semi-Automatic: Require operator input for layer-specific parameters, limiting scalability for intricate multi-layer projects.

4. Flexible and Rigid-Flex PCBs
 Automatic: Use specialized drill bits and adaptive speed control to handle delicate flexible materials without damage.  
Semi-Automatic: Depend on operator expertise to adjust settings, posing challenges for consistency in flex circuits.