High Quality HDPE Pipe Extrusion Machine Production Line for Producing Water

Product Description:

The 20-1200mm HDPE pipe production line is a specialized production line covering small to medium-to-large diameter HDPE pipes, primarily used for pipe processing in municipal water supply and drainage, gas transmission, and industrial fluid transportation.

• Extruder: Employs a single-screw or twin-screw extruder with an optimized screw length-to-diameter ratio, achieving efficient plasticization and uniform melting of HDPE raw materials.
• Die System: Equipped with dedicated HDPE pipe dies, featuring an optimized die flow channel design to ensure stable melt extrusion and adaptability to molding requirements of different diameters from 20-1200mm.
• Cooling and Shaping System: Includes a vacuum shaping box and a spray cooling tank, utilizing a dual effect of vacuum adsorption and spray cooling to ensure dimensional accuracy and surface smoothness of the pipes.
• Traction Machine: Utilizes a crawler-type or block-type traction system, providing uniform traction force and matching the traction speed to different pipe diameters, synchronized with the extrusion speed.

Cutting Equipment: Equipped with a planetary cutter or saw blade cutter, enabling precise, fixed-length cutting with clean, burr-free edges.

Auxiliary Equipment: Includes a raw material dryer, feeding machine, metering feeder, printing machine, winding machine (small diameter) or idler conveyor line (large diameter).

• Strong Diameter Adaptability: By changing the mold, adjusting the traction speed and extrusion parameters, a full range of HDPE pipes from 20mm to 1200mm can be flexibly produced.
• High Efficiency and Stability: The extruder has high plasticizing efficiency, and the production line has a high degree of automation, enabling continuous and stable production and reducing downtime losses.
• Good Precision Control: Vacuum shaping and traction synchronous control technology ensures that the pipe's outer diameter and wall thickness tolerances meet industry standards, with minimal roundness error.
• Environmentally Friendly and Energy-Saving: Utilizes energy-efficient motors and heating systems, resulting in low energy consumption and meeting environmental protection requirements.

Applicable Scenarios: Municipal water supply and drainage projects, gas pipeline laying, industrial pure water transportation, agricultural irrigation, underground sewage discharge, etc.

Raw Material Requirements: Compatible with HDPE resin (such as PE80, PE100 grade). The raw material must have good melt flow rate and crack resistance to meet the mechanical strength requirements of the pipe.

Features:

The core features of this equipment are its wide diameter coverage, high molding precision, high efficiency and stability, and strong adaptability, which are briefly described below:

Flexible Diameter Adaptability:
It is compatible with the production of HDPE pipes from 20-1200mm. By changing the mold and adjusting parameters, it can switch between small-diameter residential pipes and large-diameter municipal pipes.

Reliable Molding Quality:
Optimized mold flow channels and vacuum forming technology ensure accurate pipe dimensions, smooth surfaces, and wall thickness and roundness that meet industry standards.

Highly Efficient and Energy-Saving Production:
High degree of automation, excellent extruder plasticizing efficiency, continuous and stable production, and equipped with an energy-saving system, resulting in low energy consumption and environmental friendliness.

Diverse Application Scenarios:
It can process different grades of HDPE raw materials such as PE80/PE100, meeting the pipe needs of various scenarios such as water supply and drainage, gas transmission, and industrial fluids.

Technical Parameters: