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Qingdao Hongxingwang International Trade Co.,ltd

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China 80m Length Latex Mattress Production Line With 0.6m/Min Conveyor Speed
China 80m Length Latex Mattress Production Line With 0.6m/Min Conveyor Speed

  1. China 80m Length Latex Mattress Production Line With 0.6m/Min Conveyor Speed
  2. China 80m Length Latex Mattress Production Line With 0.6m/Min Conveyor Speed
  3. China 80m Length Latex Mattress Production Line With 0.6m/Min Conveyor Speed
  4. China 80m Length Latex Mattress Production Line With 0.6m/Min Conveyor Speed
  5. China 80m Length Latex Mattress Production Line With 0.6m/Min Conveyor Speed
  6. China 80m Length Latex Mattress Production Line With 0.6m/Min Conveyor Speed

80m Length Latex Mattress Production Line With 0.6m/Min Conveyor Speed

  1. MOQ: 1set
  2. Price:
  3. Get Latest Price
Payment Terms L/C,T/T
Supply Ability 50sets per year
Delivery Time 50 days
Packaging Details export standard packing
Voltage 220V/380V
Power 10kW-100kW
Application Foam industry
Power Source Electric
Features High Efficiency, Stable Performance, Easy Operation
Frequency 50Hz/60Hz
Brand Name HONGXINGWANG
Model Number HXW-LM-80
Certification CE
Place of Origin China

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Product Specification

Payment Terms L/C,T/T Supply Ability 50sets per year
Delivery Time 50 days Packaging Details export standard packing
Voltage 220V/380V Power 10kW-100kW
Application Foam industry Power Source Electric
Features High Efficiency, Stable Performance, Easy Operation Frequency 50Hz/60Hz
Brand Name HONGXINGWANG Model Number HXW-LM-80
Certification CE Place of Origin China
High Light 80m Length Mattress Production line80m Length mattress production machine

80m lenth Latex Mattress Production line Introduction

A complete latex mattress production line primarily includes the following core steps, which can be thought of as an "enlarged and upgraded" version of a latex pillow production line:

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Latex Mattress Production Line Process (Dunlop Process)

Phase 1: Raw Material Preparation and Foaming

1. Raw Material Preparation and Mixing
· Similar to pillows, natural and synthetic latex, along with additives such as vulcanizers, accelerators, and foaming agents (soap) are used.
· Difference: Mattress formulations may prioritize support and durability, with higher solids content to increase density and longevity.

2. Foaming
· Large latex foaming machines are used. The principles are the same as for pillows, but the machines have greater capacity and power to ensure sufficient, uniform, and stable latex foam for large mattresses.

Stage 2: Injection Molding and Vulcanization - This is the stage that differs most from pillow production lines.

1. Mold Preparation
· Huge Molds: Mattress molds are large, square metal (usually aluminum) boxes, measuring 200cm x 200cm or more. A single mold can produce a complete mattress at a time.
· Complex Mold Design:
· Air Pores: The upper and lower covers of the mold typically feature thousands of tiny, needle-like protrusions, which, after vulcanization, create the familiar air pores in the mattress. This not only allows for ventilation but also ensures more even heat transfer during vulcanization.
· Patterns and Logos: The mold interior may also be engraved with patterns such as brand logos and zone divisions (e.g., Zone 7, Zone 5).
· Application of Mold Release Agent.

 

 

80m Length Latex mattress production line Basic Data:

 

Conveyor length: (40m*2=80m)
Vulcanizing Chamber length: 28m
Injection length: 8m
Vulcanizing time is 40mins
The conveyor speed is 0.6m/min
Drying time: about 10 hours
Mattress mould injection time: about 2min one mould
Foam gel and forming time: about 4min
Capacity: 112pcs mattress/10 hours

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Exporter

  • Year Established:

    2009

  • Total Annual:

    3000000USD-5000000

  • Employee Number:

    20~30

  • Ecer Certification:

    Verified Supplier

We are professional company with providing whole solution of setting up foam factory (sponge factory) Our engineer team has more than 20 years working experience in foam machine industry our compnay focus on manufacturing high quality Continuous foam machine, Batch Foam Machine, CNC Foam Cutting M... We are professional company with providing whole solution of setting up foam factory (sponge factory) Our engineer team has more than 20 years working experience in foam machine industry our compnay focus on manufacturing high quality Continuous foam machine, Batch Foam Machine, CNC Foam Cutting M...

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  • Qingdao Hongxingwang International Trade Co.,ltd
  • Chengyang District, Qingdao, China
  • https://www.spongefoamingmachine.com/

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