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Hwashi IBC Cage Automatic Production Machine with 12 Months Warranty
AI-Powered Quality Assurance and Real-Time Monitoring
The Hwashi IBC Cage Automatic Production Machine represents the pinnacle of manufacturing innovation, combining advanced automation technology with precision engineering to deliver a complete solution for Intermediate Bulk Container (IBC) cage production. This state-of-the-art system transforms raw materials into high-quality IBC cages through a fully integrated, automated process that ensures exceptional quality, maximum efficiency, and significant cost savings.
Advanced Features & Technology
Fully Automated Production Line
Integrated system combining automatic welding, mesh unloading, bending, locking, hole making, and punching processes
Requires only 3-4 operators
24/7 continuous operation capability
80 cages per hour production rate
Precision Engineering
Multiple welding heads operating simultaneously with CNC technology for exceptional accuracy and consistency
6-7 welding heads for uniform results
±0.1mm dimensional accuracy
60 seconds per cage cycle time
AI-Powered Quality Assurance
Intelligent defect detection system that identifies and corrects production anomalies in real-time
Automated parameter adjustment
Real-time monitoring and analytics
Consistent quality control
Main Weld Frame
Four sets of MF transformers regulate six sets of welding electrodes, ensuring optimal welding quality for each welding point. The bilateral piano-style welding technique expedites the welding process significantly. Each metallic grid mesh can be completed within one minute. The design incorporates upper and lower air cylinders to guarantee a flat welding position. Additionally, the welding electrodes feature a screw design, enhancing durability with each use.
Six-Head IBC Frame Automatic Welding Machine
The welding power system features four sets of advanced MF DC power sources, enabling simultaneous welding at six different spots. A dual-layer fixture feeder enhances operational efficiency - while one fixture is actively engaged in welding, the other can seamlessly load materials.
Flat Tube Mesh and Firm Welding Quality
The welding apparatus transforms tubes into a distinctive flat mesh configuration, ensuring welds of unparalleled strength and robust quality. The welding process is efficiently completed in approximately 60 seconds.
Vertical Double Station IBC Frame Bending Machine
The IBC cage frame dual-station bending machine guarantees high precision in bending, stable operations, and remarkable efficiency.
Bend the Flat Mesh into Square Shape
The bending machine transforms the flat mesh into a precisely squared frame in approximately 20-25 seconds.
Each mold on the bending beam can be adjusted upward and downward for about 3mm to increase bending range
120 degree mold design makes each bending angle more smooth
Bending Frame
The machine frame features a robust rectangle design with thicker steel columns and a door-shaped cover panel, ensuring exceptional firmness and stability.
Hydraulic Pressure Station
Specifically designed for bending pallet tank meshes, the IBC bending machine shapes them into rectangular frames with precise dimensions of (1200±5mm)*(1000±5mm).
IBC Cage Frame Locking Machine
Meticulously crafted as a cohesive unit, boasting exceptional precision in insertion, robust locking strength, and a seamless blend of stability and efficiency.
Locking Efficiency and Quality
Adjustable clinching arm tailored to different IBC metallic cage designs
Hydraulic and pneumatic design enhances machine efficiency
Engineered for automatic joining of the two sides of the pipe
Hydraulic clinching mold creates tight clinching spots to prevent cracking
Hydraulic pressure station with auto-sending device ensures smooth production
IBC Cage Frame Hole Making and Punching Machine
Used to form holes on the frame so the complete frame can be fixed on the base frame. The hydraulic-powered process takes about 25-30 seconds to complete.
Hole Making Efficiency and Quality
Pressing heads with pressing mold
Hydraulic station
Punching head locating panel
Left-right, forward-backward adjustable panel for wider positioning range
IBC Cage Base Frame Welding Machine
The design adopts horizontal structure and 7 welding heads for completing the welding of base frame. The operator only needs to load and unload the product while the machine performs automatic welding.
Product Features
Horizontal structure with 7 welding heads for base frame welding
Automatic unloading of welded pallets
3 sets of MF DC 250KVA power for increased quality and production rate
Solves problem of unstable welding quality caused by manual work
Higher production rate and automation level
Technical Specifications
Product Name
IBC frame production line
Style
single row /double row
Max welding width
1200mm
Max welding length
4250mm
Brand
Hwashi
Colour
blue/yelllow/custom
Equipped Power
350kVA/400kVA
Place of Product
Zhejiang Province,China
Voltage
3p 380V
Material
Galvanized Pipe
Tickness of the pipe
1-2mm
duty cylce
20%
Diameter of the pipe
14-20mm
Frequency
50HZ/60HZ
pipe loading method
manual/2 labors
Cable size
≥70mm3
working capacity
350-450(480-550) pcs/8 hours
air pipe size
G1
labor demand
2-3 labors
Water pipe size
G1 1/4
Product Features - Tank Sending System
Suitable for factories that separate the blowing machine workshop and the cage workshop
Test tanks are transported by conveyor to the cage workshop with no human intervention required
Includes IBC Bended, Clinching and Punched Cage Placement Area
Welded Pallet Stocking Area
Auto Pallet Assemble Path
Pallet Welding
Rotating Cage and Pallet Assemble Area Safe Passage
Pallet Plate Stocking Area/Auto Feeding
Why Choose Hwashi?
20+ years of experience in welding and automation technology
ISO 9001 certified and CE approved for international quality standards
24/7 technical support and comprehensive after-sales service
Customizable solutions tailored to your specific production needs
Industry 4.0 ready with IoT integration capabilities
ABOUT US
Guangdong Hwashi Technology Inc. was established in 2001 whose registered capital is RMB 10.309 million.
Hwashi has two production bases in Huizhou, Guangdong Province and Gaoan, Jiangxi Province, covering
a total area of 50,000 square mete... ABOUT US
Guangdong Hwashi Technology Inc. was established in 2001 whose registered capital is RMB 10.309 million.
Hwashi has two production bases in Huizhou, Guangdong Province and Gaoan, Jiangxi Province, covering
a total area of 50,000 square mete...
