GUANGDONG HWASHI TECHNOLOGY INC.
| Payment Terms | L/C, T/T |
| Supply Ability | 50 sets per month |
| Delivery Time | 60 working days after received your payment |
| Packaging Details | sea worthy wooden package |
| Weight | 2000kg |
| Warranty | 12 months |
| Specification | CE/CCC |
| HS Code | Standard Export Packing |
| Brand Name | HWASHI |
| Model Number | .WL-SQMF.160K |
| Certification | ISO9001 |
| Place of Origin | China |
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Product Specification
| Payment Terms | L/C, T/T | Supply Ability | 50 sets per month |
| Delivery Time | 60 working days after received your payment | Packaging Details | sea worthy wooden package |
| Weight | 2000kg | Warranty | 12 months |
| Specification | CE/CCC | HS Code | Standard Export Packing |
| Brand Name | HWASHI | Model Number | .WL-SQMF.160K |
| Certification | ISO9001 | Place of Origin | China |
| High Light | IBC cage automatic welding machine ，tank frame production line ，automatic cage welding equipment | ||
Hwashi IBC Cage & Tank Frame Automatic Production Lines: Boost Efficiency, Cut Costs
Hwashi IBC Cage Automatic Production Machine is a dedicated automated solution designed to optimize the manufacturing process of IBC cages—key structural components for intermediate bulk containers.
This equipment features a fully integrated production workflow, covering automatic material uncoiling, precision cutting, robotic bending, and seamless welding. By replacing manual operations with intelligent mechanical systems, it not only eliminates human errors in key processes but also achieves a continuous production rhythm, with a single-unit processing time reduced by 40% compared to semi-automatic setups.
In terms of technical performance, the machine is equipped with a high-precision servo drive system and laser positioning technology, ensuring that each IBC cage’s frame structure meets strict dimensional requirements (verticality error ≤0.3mm/m, weld strength up to 500MPa). It supports quick mold change for IBC cages of different specifications (ranging from 800L to 1200L), allowing enterprises to switch production batches in as little as 30 minutes, adapting to flexible order demands.
For operational reliability, the machine adopts a dust-proof and corrosion-resistant design, suitable for harsh workshop environments common in chemical and logistics industries. Its built-in real-time monitoring system tracks equipment status (e.g., motor temperature, welding current) in real time, triggering automatic alarms for abnormal conditions to minimize unexpected downtime.
Moreover, Hwashi provides customized configuration options for this equipment, such as adding automatic stacking modules or connecting to MES production management systems, helping enterprises further realize intelligent management of the IBC cage production line. Combined with Hwashi’s 12-month warranty and regular maintenance services, this equipment becomes a stable guarantee for enterprises to expand IBC production capacity and improve product quality.
Features:
1) Welding Efficiency: 50sec/pc
2) Welding Source: 4 sets MF DC Power Source
3) Feeder Platform Option: Single Layer or Double Layer
4) Unloading System Option: Manual Unloading or Automatic Mechanical Arm Unloading
Production Capacity: 50sec/pc
Main weld Frame
Four sets of MF transformers are employed to regulate six sets of welding electrodes, ensuring optimal welding quality for each welding point. The bilateral piano-style welding technique expedites the welding process significantly. Each metallic grid mesh can be completed within one minute.
The design incorporates upper and lower air cylinders to guarantee a flat welding position. Additionally, the welding electrodes feature a screw design, enhancing durability with each use.
Six-Head IBC Frame Automatic Welding Machine
The welding power system is engineered with precision, featuring four sets of advanced MF DC power sources. This sophisticated design enables the simultaneous execution of welding at six different spots, showcasing a remarkable capacity for multitasking. Introducing a dual-layer fixture feeder enhances operational efficiency – while one fixture is actively engaged in the welding process, the other can seamlessly load materials, ensuring a continuous and streamlined workflow.
Flat Tube Mesh and Firm Welding Qualit
The welding apparatus seamlessly transforms tubes into a distinctive flat mesh configuration, ensuring welds of unparalleled strength and robust quality. The welding process is efficiently completed in approximately 60 seconds, underscoring both speed and precision in the fabrication of each flat mesh.
Vertical Double Station IBC Frame Bending Machine
The IBC cage frame dual-station bending machine undergoes comprehensive processing to guarantee not only high precision in bending but also stable operations and remarkable efficiency.
Bend the Flat Mesh into Square Shape
The bending machine expertly transforms the flat mesh into a precisely squared frame. Achieving the bending process in approximately 20-25 seconds highlights the machine's efficiency and rapid production capability.
Bending Beam
CNC processed bending beam is used to ensure the bending angle.
Each mold on the bending beam can be adjusted upward and downward for about 3mm to increase bending range.
120 degree mold design made each bending angle more smooth.
Bending Frame
The machine frame boasts a robust rectangle design, featuring thicker steel columns and a door-shaped cover panel, ensuring exceptional firmness and stability.
Hydraulic Pressure Station
Specifically designed for bending pallet tank meshes, the IBC bending machine expertly shapes them into rectangular frames with precise dimensions of (1200±5mm)×(1000±5mm). This hydraulic-powered station guarantees optimal bending performance.
IBC Cage Frame Locking Machine
The IBC cage frame locking machine is meticulously crafted as a cohesive unit, boasting exceptional precision in insertion, robust locking strength, and a seamless blend of stability and efficiency during operation.
Locking Efficiency and Quality
Adjustable Clinching Arm:
Tailored to different IBC metallic cage designs, the adjustable clinching arm widens the machine's working range.
The hydraulic and pneumatic design of the clinching arm enhances machine efficiency.
The clinching arm is also engineered for the automatic joining of the two sides of the pipe.
Hydraulic Clinching Mold:
Featuring a hydraulic system, the clinching mold creates tight clinching spots for the pipe, preventing the metallic cage from cracking.
Hydraulic Pressure Station:
Equipped with an auto-sending device, the hydraulic pressure station ensures a smooth and efficient production process for metallic cages.
IBC Cage Frame Hole Making and Punching Machine
IBC cage frame hole making and punching machine is used to form the hole on the frame, so the complete frame can be fixed on the base frame.
Hole Making Efficiency and Quality
The hole making and punching machine is using hydraulic force. It will takes about 25-30sec to complete the complete process.
a. Pressing heads with pressing mold
b. Hydraulic station
c. Punching head locating panel
Left-right, forward-backward adjustable loacing panel can make the punching position in a wider using range.
IBC Cage Base Frame Welding Machine
The base frame welding machine design adopts horizontal structure and 7 welding heads for completing the welding of base frame.The operator only need to load and unload the product. The machine will do the welding automatically.
Product Features:
1. The design adopts horizontal structure and 7 welding heads for completing the welding of base frame. The operator only need to load.
2. Welded pallet will be unload automatically. The machine will do the welding automatically.
3. It adopts 3 sets of MF DC 250KVA power. The machine helps to increase product quality and production rate, lower the production cost.
4. Solve the problem of unstable welding quality caused by manual work. Higher production rate and automation level.
| Product Name | IBC frame production line | Style | single row /double row |
| Max welding width | 1200mm | Max welding length | 4250mm |
| Brand | Hwashi | Colour | blue/yelllow/custom |
| Equipped Power | 350kVA/400kVA | Place of Product | Zhejiang Province,China |
| Voltage | 3p 380V | Material | Galvanized Pipe |
| Tickness of the pipe | 1-2mm | duty cylce | 20% |
| Diameter of the pipe | 14-20mm | Frequency | 50HZ/60HZ |
| pipe loading method | manual/2 labors | Cable size | ≥70mm3 |
| working capacity | 350-450(480-550) pcs/8 hours | air pipe size | G1 |
| labor demand | 2-3 labors | Water pipe size | G1 1/4 |
Product Features-Tank Sending System:
1. This system is suitable for factories that separate the blowing machine workshop and the cage workshop.
2. The test tanks are transported by the conveyor to the cage workshop. No human intervention required.
3.Tank Sending System
4.IBC Bended,Clinching and Punched Cage Placement Area
5.Welded Pallet Stocking Area
6.Auto Pallet Assemble Path
7.Pallet Welding
8.Rotating Cage and Pallet Assemble AreaSafe Passage
9.Pallet Plate Stocking Area/ Auto Feeding
Company Details
Business Type:
Manufacturer,Importer,Exporter,Trading Company,Seller
Year Established:
2001
Total Annual:
10000000-15000000
Employee Number:
150~200
Ecer Certification：
Verified Supplier
ABOUT US Guangdong Hwashi Technology Inc. was established in 2001 whose registered capital is RMB 10.309 million. Hwashi has two production bases in Huizhou, Guangdong Province and Gaoan, Jiangxi Province, covering a total area of 50,000 square mete... ABOUT US Guangdong Hwashi Technology Inc. was established in 2001 whose registered capital is RMB 10.309 million. Hwashi has two production bases in Huizhou, Guangdong Province and Gaoan, Jiangxi Province, covering a total area of 50,000 square mete...
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