Integrated Fluid Bed Granulator 3 In 1 12L 45L Fluidized Bed Spray Granulation

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Batch Capacity	1.5 - 3 kg (FL-3), 3 - 6 kg (FL-12), 10 - 30 kg (FL-30), 40 - 120 kg (FL-120), 80 - 200 kg (FL-200), 250 - 500 kg (FL-500)
Container Volume	12 L (FL-3), 45 L (FL-12), 100 L (FL-30), 420 L (FL-120), 670 L (FL-200), 1500 L (FL-500)
Fan Power	2.2 kW (FL-3), 4.0 kW (FL-12), 7.5 kW (FL-30), 18.5 kW (FL-120), 30.0 kW (FL-200), 45.0 kW (FL-500)
Air Flow	300 m³/h (FL-3), 1200 m³/h (FL-12), 2500 m³/h (FL-30), 6500 m³/h (FL-120), 9000 m³/h (FL-200), 15000 m³/h (FL-500)
Heating Source	Electric / Steam (FL-3, FL-12, FL-30), Steam (FL-120, FL-200, FL-500)
Material	SUS304 or SUS316L stainless steel
Surface Finish	Ra < 0.4μm
Control System	Intelligent PLC Control
Packaging Details	Wooden Case
Delivery Time	5-8 weeks
Payment Terms	L/C，T/T

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Product Specification


Batch Capacity	1.5 - 3 kg (FL-3), 3 - 6 kg (FL-12), 10 - 30 kg (FL-30), 40 - 120 kg (FL-120), 80 - 200 kg (FL-200), 250 - 500 kg (FL-500)	Container Volume	12 L (FL-3), 45 L (FL-12), 100 L (FL-30), 420 L (FL-120), 670 L (FL-200), 1500 L (FL-500)
Fan Power	2.2 kW (FL-3), 4.0 kW (FL-12), 7.5 kW (FL-30), 18.5 kW (FL-120), 30.0 kW (FL-200), 45.0 kW (FL-500)	Air Flow	300 m³/h (FL-3), 1200 m³/h (FL-12), 2500 m³/h (FL-30), 6500 m³/h (FL-120), 9000 m³/h (FL-200), 15000 m³/h (FL-500)
Heating Source	Electric / Steam (FL-3, FL-12, FL-30), Steam (FL-120, FL-200, FL-500)	Material	SUS304 or SUS316L stainless steel
Surface Finish	Ra < 0.4μm	Control System	Intelligent PLC Control
Packaging Details	Wooden Case	Delivery Time	5-8 weeks
Payment Terms	L/C，T/T
High Light	Integrated Fluid Bed Granulator ，fluid bed dryer granulator 3 in 1 ，45L fluidized bed spray granulation

FL/FG Series Fluid Bed Granulator: Integrated 3-in-1 Process for Superior Granule Quality in Dust-Free Operation

Product Overview

The FL/FG Series Fluid Bed Granulator, also known as the "One-Step" Granulating Dryer, is a high-efficiency system developed by Changzhou Shangjin Drying Technology Co., Ltd. By integrating Mixing, Granulating, and Drying into a single vertical chamber, this equipment eliminates multiple material handling steps, significantly reducing production time and the risk of contamination. It is the gold standard for producing uniform, free-flowing granules in the Pharmaceutical, Food, and Fine Chemical industries.

Why Choose Shangjin's Fluid Bed Granulator?

Integrated 3-in-1 Process: Complete mixing, binder atomization, and drying within one machine. This "One-Step" approach slashes labor costs and boosts throughput.
Superior Granule Quality: The top-spray atomization technology aggregates fine powders into spherical granules with excellent flowability, instant solubility, and consistent density—ideal for tablet pressing and capsule filling.
Dust-Free & Hygienic: The fully enclosed negative pressure system ensures zero dust leakage, creating a clean working environment and preventing cross-contamination.
GMP & FDA Compliant: Manufactured using SUS304 or SUS316L stainless steel, featuring a high-mirror finish (Ra < 0.4μm) and a modular design that supports quick cleaning and CIP (Clean-in-Place) protocols.
Enhanced Safety Features: Equipped with integrated explosion-relief vents, anti-static filter bags, and pressure-resistant housing to ensure maximum safety when handling combustible materials or solvent-based binders.
Intelligent PLC Control: Advanced touch-screen interface allows for precise programming of airflow, temperature profiles, and spray rates, ensuring batch-to-batch repeatability.

Technical Specifications

Model	Batch Capacity (kg)	Container Vol (L)	Fan Power (kW)	Air Flow (m³/h)	Heating Source
FL-3	1.5 - 3	12	2.2	300	Electric / Steam
FL-12	3 - 6	45	4.0	1200	Electric / Steam
FL-30	10 - 30	100	7.5	2500	Steam / Electric
FL-120	40 - 120	420	18.5	6500	Steam
FL-200	80 - 200	670	30.0	9000	Steam
FL-500	250 - 500	1500	45.0	15000	Steam

Working Principle (The "One-Step" Method)

The FL Series utilizes a vertical fluidization process to achieve high-precision granulation:

Fluidized Mixing: The raw powder is loaded into the granulating container. Hot air enters from the bottom, lifting the powder into a stable "boiling" (fluidized) state.
Binder Spraying: A binder solution is atomized through a precision multi-fluid nozzle and sprayed from the top onto the moving powder. The liquid bridges aggregate the fine particles into larger, uniform granules.
In-Situ Drying: The hot air continuously evaporates the moisture during the spraying process. Once granulation is complete, the machine enters a final drying phase until the target moisture content is reached.
Final Product: The resulting granules are spherical, dry, and ready for immediate downstream processing.

Key Applications

Pharmaceutical

Tablet granulation, capsule filling granules, and herbal medicine (TCM) instant granules.

Food & Health Products

Instant beverage mixes, cocoa powder, flavorings, vitamins, and dietary supplements.

Chemical Industry

Agrochemicals (pesticides), pigments, detergents, and specialty catalyst carriers.

The Shangjin Advantage

As a National High-Tech Enterprise, Shangjin Drying offers a state-of-the-art laboratory for material testing. We invite clients to conduct fluidization and granulation trials with their own materials to verify performance before investment. Our global service team provides full lifecycle support, including installation, staff training, and rapid spare parts delivery.

Company Details

Bronze Gleitlager

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from Quality China Factory

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Business Type:

Manufacturer 


Year Established:

2020 


Total Annual:

30000000-100000000


Employee Number:

100~160 


Ecer Certification：

Verified Supplier 

Company Profile Founded in March 2020, Jiangsu Shangjin Drying Technology Co., Ltd. is headquartered in Zhenglu Town, a key industrial hub in Changzhou, Jiangsu Province. Benefiting from a prime transportation location, the company is situated just 6 kilometers from the Huning Expressway&rsqu... Company Profile Founded in March 2020, Jiangsu Shangjin Drying Technology Co., Ltd. is headquartered in Zhenglu Town, a key industrial hub in Changzhou, Jiangsu Province. Benefiting from a prime transportation location, the company is situated just 6 kilometers from the Huning Expressway&rsqu...

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Reach Us
Jiangsu Shangjin Drying Technology Co., Ltd.
Room 201, Building 1, No. 232-3, Sanhuangmiao Village Committee, Zhenglu Town, Tianning District, Changzhou City, Jiangsu Province
https://www.spraydryer-machine.com/

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