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China factory - Jiangsu  Sunzo  Spring  Elasticity  Technology Co., Ltd

Jiangsu Sunzo Spring Elasticity Technology Co., Ltd

  • China,Nanjing
  • Verified Supplier

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China Elastic Components Disc DIN 2093 Spring Variable Stiffness 0.1 - 15mm
China Elastic Components Disc DIN 2093 Spring Variable Stiffness 0.1 - 15mm

  1. China Elastic Components Disc DIN 2093 Spring Variable Stiffness 0.1 - 15mm
  2. China Elastic Components Disc DIN 2093 Spring Variable Stiffness 0.1 - 15mm
  3. China Elastic Components Disc DIN 2093 Spring Variable Stiffness 0.1 - 15mm

Elastic Components Disc DIN 2093 Spring Variable Stiffness 0.1 - 15mm

  1. MOQ: Negotiable
  2. Price: Negotiable
  3. Get Latest Price
Packaging Details Carton
Delivery Time Negotiable
Payment Terms Negotiable
Dynamic load up to 50 kN
Deflection limits 0.1-15 mm
Temperature range -270°C to 650°C
Outer diameter 6-200 mm
Fatigue life up to 10⁹ cycles
Dish height-thickness ratio 0.4-1.2
Cone angle 12°-18°
Edge radius 0.2-0.8 mm
Stiffness 5-50 N/mm
CNC stamping tolerance ±0.02 mm
Heat treatment temperature 980°C
Hardness HRC 42-52
Salt spray resistance 500-hour
Corrosion protection 1,500-hour
CMM resolution 0.001 mm
Material options 50CrVA, Inconel718, SUS316L
Load-deflection verification ISO 16148
Microstructural analysis metallographic examination
Surface treatment options zinc phosphate, dacromet, electroless nickel
Batch testing standard DIN 2092
Place of Origin Sihong, China
Brand Name Sunzo
Certification CE/IATF16949/45001/14001/9001

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  1. Product Details
  2. Company Details

Product Specification

Packaging Details Carton Delivery Time Negotiable
Payment Terms Negotiable Dynamic load up to 50 kN
Deflection limits 0.1-15 mm Temperature range -270°C to 650°C
Outer diameter 6-200 mm Fatigue life up to 10⁹ cycles
Dish height-thickness ratio 0.4-1.2 Cone angle 12°-18°
Edge radius 0.2-0.8 mm Stiffness 5-50 N/mm
CNC stamping tolerance ±0.02 mm Heat treatment temperature 980°C
Hardness HRC 42-52 Salt spray resistance 500-hour
Corrosion protection 1,500-hour CMM resolution 0.001 mm
Material options 50CrVA, Inconel718, SUS316L Load-deflection verification ISO 16148
Microstructural analysis metallographic examination Surface treatment options zinc phosphate, dacromet, electroless nickel
Batch testing standard DIN 2092 Place of Origin Sihong, China
Brand Name Sunzo Certification CE/IATF16949/45001/14001/9001
High Light Elastic Components din en 16983din en 16983 0.1mmdisc spring washer 15mm
SUNZO Disc Spring Customization Process: Engineering Workflow from Design Specification to Production Validation
Engineering-Driven Customization

SUNZO's precision-engineered disc springs are tailored to your exact application requirements through a structured six-phase workflow. Our ISO 9001:2015 certified process ensures optimal performance and reliability for your specific needs.

Technical Consultation & Requirements Analysis

Our application engineers conduct comprehensive requirements analysis, capturing critical parameters including:

  • Dynamic load profiles (static/dynamic force up to 50 kN)
  • Deflection limits (0.1-15 mm)
  • Operating temperature range (-270°C to 650°C)
  • Environmental exposure (corrosive media, radiation, vibration)
  • Dimensional constraints (outer diameter 6-200 mm)
Advanced Design & Engineering

Our design phase employs advanced Finite Element Analysis (FEA) using ANSYS software to simulate:

  • Stress distribution and fatigue life (up to 10⁹ cycles)
  • Load-deflection characteristics under thermal and mechanical cycling
  • Geometric optimization including dish height-to-thickness ratio (0.4-1.2)
  • Cone angle optimization (12°-18°) and edge radius (0.2-0.8 mm)
  • Target stiffness achievement (5-50 N/mm) and non-linear force behavior
Material Selection Guide
50CrVA Alloy High-fatigue industrial applications
Inconel718 Extreme temperature environments
SUS316L Corrosive media exposure
Prototype Validation & Testing

Prototype validation utilizes CNC precision stamping (tolerance ±0.02 mm) and proprietary heat treatment processes. Comprehensive testing per ISO 16148 standards includes:

  • Load-deflection curve verification
  • Hardness testing (HRC 42-52)
  • Microstructural analysis via metallographic examination
Production & Quality Assurance

Production runs leverage automated manufacturing cells with real-time SPC monitoring. Surface treatment options include:

  • Zinc phosphate (500-hour salt spray resistance)
  • Dacromet coating (1,500-hour corrosion protection)
  • Electroless nickel plating (FDA-compliant applications)

Each component receives laser marking with unique serial number for full traceability from raw material certification to final inspection data.

Final Validation & Documentation

Quality validation includes 100% dimensional inspection using CMM (0.001 mm resolution), ultrasonic flaw detection, and batch testing for fatigue life (per DIN 2092). Custom testing protocols available for specialized applications.

Final delivery includes comprehensive documentation: material certificates (EN 10204 3.1), test reports, and FEA simulation data. Our technical support team provides installation guidance and performance monitoring recommendations.

SUNZO Disc Spring manufacturing and quality control process

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Exporter,Seller

  • Year Established:

    2006

  • Total Annual:

    1.2M-1.4M

  • Employee Number:

    160~200

  • Ecer Certification:

    Verified Supplier

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Get in touch with us

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  • Jiangsu Sunzo Spring Elasticity Technology Co., Ltd
  • No.20, Xinghuo Road, Nanjing High-tech Development Zone
  • https://www.spring-disc.com/

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