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{"title":"Integrated Safety Guards Automotive Stamping Line Stamping Press Line High","imgUrl":"https:\/\/img.chinax.com\/nimg\/59\/fd\/c675062a306b2806340e3eac6537-200x200-1\/integrated_safety_guards_automotive_stamping_line_stamping_press_line_high.jpg","attrs":{"Place of Origin":"China","Brand Name":"Qicheng","Minimum Order Quantity":"1","Price":"Negotiable"}}
{"title":"Mechanical Press Tandem Line For Automotive Stamping","imgUrl":"https:\/\/img.chinax.com\/nimg\/55\/b0\/7c25da3133731233b8185e2ede6a-200x200-1\/mechanical_press_tandem_line_for_automotive_stamping.jpg","attrs":{"Weight":"1500 kg","Automationlevel":"Fully automated with robotic handling","Design":"Compact","Diechangemethod":"Automatic or manual die change system"}}
{"title":"High Speed Tandem Press Line For Panel Stamping","imgUrl":"https:\/\/img.chinax.com\/nimg\/69\/c1\/3861a59d47f274a21b25db4644ce-200x200-1\/high_speed_tandem_press_line_for_panel_stamping.jpg","attrs":{"Applicationindustry":"Automotive, Electronics, Manufacturing","Safetyfeatures":"Emergency stop, safety guards, light curtains","Maintenance":"Low Maintenance Design","Presstype":"Hydraulic or Mechanical Press"}}
{"title":"Press Tandem Line For Car Body Outer Panel Production","imgUrl":"https:\/\/img.chinax.com\/nimg\/9e\/c2\/7a941c8ad683d86be72b6ba38a21-200x200-1\/press_tandem_line_for_car_body_outer_panel_production.jpg","attrs":{"Linelength":"20 to 50 meters","Automationlevel":"Fully automated with robotic arms","Design":"Compact","Function":"Sheet metal forming and stamping"}}
{"title":"Tandem Stamping Line For Automotive Inner Panels","imgUrl":"https:\/\/img.chinax.com\/nimg\/49\/4f\/5c0e0a74d2891bb56f88c145a1f9-200x200-1\/tandem_stamping_line_for_automotive_inner_panels.jpg","attrs":{"Materialtype":"Steel, Aluminum, and other metal sheets","Customizationoptions":"Tooling and die design customized per part","Design":"Compact","Industry":"Automotive Manufacturing"}}
{"title":"High Precision Tandem Press Line For EV Battery Cover","imgUrl":"https:\/\/img.chinax.com\/nimg\/4c\/2a\/50f9ac7bc87231cd69914fdb00f7-200x200-1\/high_precision_tandem_press_line_for_ev_battery_cover.jpg","attrs":{"Primaryfunction":"Metal Stamping","Maintenance":"Easy Maintenance","Stampingforce":"Up to 1000 kN","Materialtype":"Steel, Aluminum, and other metal sheets"}}
{"title":"High Speed Stamping Press Line For Auto Parts","imgUrl":"https:\/\/img.chinax.com\/nimg\/66\/c2\/044bdd9e3e76e1448b30cf21a1d4-200x200-1\/high_speed_stamping_press_line_for_auto_parts.jpg","attrs":{"System Press Tonnage Range":"4000 kN \u2013 12500 kN (400 Ton \u2013 1250 Ton options)","Energyefficiency":"Optimized","Feature":"Custom","Materialprocessed":"Steel, Aluminum, and other metal sheets"}}
In modern press shops, the primary bottleneck is often communication latency between the press, loader, and transfer system rather than mechanical press speed. Our Automation Control Systems eliminate these dead times through centralized, high-speed control architecture.
We specialize in integrating Servo-Press Synchronization with robotic handling using single-processor logic. Whether managing tandem lines or large cross-bar transfer presses, our systems ensure perfect harmonization of press slide and automation unit motion profiles, maximizing Strokes Per Minute (SPM) while protecting expensive die sets from collisions.
Technical Specification Matrix
Quantifiable metrics reflecting technical expertise and authoritativeness.
Demonstrating practical experience across diverse stamping environments.
Tandem Press Line Synchronization: Coordinating 5 to 7 independent presses with robotic inter-press transfer, ensuring continuous flow without mechanical stops.
High-Speed Transfer Press Control: Managing complex 3-axis electronic transfer feeds with integrated part-presence sensing and die-protection logic.
Coil Feed Line Integration: Synchronizing the decoiler, straightener, and NC feeder with the press stroke for seamless progressive die operations.
Automated Die Change (QDC) Management: Controlling moving bolsters, hydraulic clamps, and automatic tool identification (RFID) for "one-touch" tool changes.
Technical FAQ: Mastering Press Shop Automation
Building trustworthiness through transparent, expert problem-solving.
Q1: How do you prevent "Press-Automation" collisions during high-speed operation?
We implement Dynamic Interference Zone Monitoring. The control system creates a "digital twin" of the die's safety window based on real-time encoder feedback from the press crankshaft. If the automation unit deviates from its predicted trajectory by even a few millimeters, the system triggers a Category 1 Controlled Stop, halting motion before physical contact occurs.
Q2: Can your control system be retrofitted to older mechanical presses with relay logic?
Absolutely. We specialize in Control System Migration. We replace legacy relay panels with modern Safety PLCs and add high-resolution absolute encoders to the main shaft. This allows older mechanical presses to communicate with modern robots, effectively extending the lifecycle of the asset and improving OEE by up to 30%.
Q3: How does the system handle "Part-Missing" or "Double-Sheet" detection?
Our controls are integrated with High-Speed Analog & Vision Sensors. At the destacking station, we use ultrasonic or magnetic "Double Sheet Detectors" tied directly to the interrupt tasks of the PLC. If a fault is detected, the system automatically pauses the cycle and alerts the operator via the HMI, preventing catastrophic damage to the tooling.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
>25 million usd
Employee Number:
165~200
Ecer Certification：
Verified Supplier
Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...
