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Shanghai Wind Automation Equipment Co.,Ltd

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China How to Do Slotless Winding With Semi-automatic Fully-automatic Way
China How to Do Slotless Winding With Semi-automatic Fully-automatic Way

  1. China How to Do Slotless Winding With Semi-automatic Fully-automatic Way
  2. China How to Do Slotless Winding With Semi-automatic Fully-automatic Way

How to Do Slotless Winding With Semi-automatic Fully-automatic Way

  1. MOQ: 1 PC
  2. Price: Negotiable
  3. Get Latest Price
Axis 4 axis
Condition New
Automatic Type Fully Automatic
Motor Winding Teeth winding for coated stator stack or plastic caps
Payment Terms T/T
After sales Engineers available to service machinery overseas
Delivery Time 30 working days
Machine Color Motor Winding White or Per Customer Requirement
Working station One station/ Double station
Winding Speed Max. 400RPM according Wire Gauge,Stator Size
Model Number WIND-Slotless-3S
Brand Name WIND AUTOMATION
Certification CE
Place of Origin China

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  1. Product Details
  2. Company Details

Product Specification

Axis 4 axis Condition New
Automatic Type Fully Automatic Motor Winding Teeth winding for coated stator stack or plastic caps
Payment Terms T/T After sales Engineers available to service machinery overseas
Delivery Time 30 working days Machine Color Motor Winding White or Per Customer Requirement
Working station One station/ Double station Winding Speed Max. 400RPM according Wire Gauge,Stator Size
Model Number WIND-Slotless-3S Brand Name WIND AUTOMATION
Certification CE Place of Origin China

How to Do Slotless Winding With Semi-automatic Fully-automatic Way WIND-BLDC

 

 

 

Slotness Winding Machine Application:

 

Ultra-light weight, fast response and high efficiency Coreless motor

Permanent magnet DC motor with coreless winding

Coreless(DC)- Slotless(EC)

 

 

 

Slotness Winding Machine Parameter:

 

 

Model WIND-3S-Slotness
Winding Stack Inslot stator
Station Four stand alone station or fully automatci
Wire diameter 0.1-1.2mm( according to stator slot filling rate and slot width)
Production stages

Consist of 4 machines with below function and process

1. Automatic winding

2. Hot press flattening

3. Pre-forming

4. Round forming

 

Program setting

The maximum step is 200 steps. The system program stores 10 sets, which is larger than the storage can be uploaded by the computer and downloaded with unlimited storage.

 

Winding speed Max.400rpm(according to wire size,stack length and stator size)
Axis 4 axis
Total Power 8KW
Input AC380V ±10%3 phase 50/60Hz
Air source 0.4~0.7Mpa
Machine size About 1000(W)×800(D)×1800(H)mm

 

Slotless Winding Consist of 4 machines with below function and process

1. Automatic winding

2. Hot press flattening

3. Pre-forming

4. Round forming

 

In which the most challenging processes are not winding itself,

but the subsequent hot pressing, round forming(upper/lower corner-forming) process

which ultimately determine the dimensional accuracy and motor performance.

 

 

Winding method and winding process can be widerly applided to handle below windings

 

1. Straight winding

The winding process forming a concentrate winding process

Winding process, enameled wire first wound on a forming mold according to the required turns,

And then shaped into a full winding on a wire-laying mandrel,

Adhesive is applied at both ends to solidify the coil structure

 

2. Slanted Winding (Concentric)

This method features wires tilted at a certain angle relative to the armature axis

This design allows continous winding, improving coil density and magnetic performance

 

3. Saddle Winding

 

 

 

Question and Answer:

 

1. What is the winding cycle time of below brushless motors?

 

 

2. Do we need to use electrostatic coating of the slots in order to use your machine?

   

 
3    

Below samples and drawing are needed for machine manufacturing and commissioning:

 

1. CAD drawing of stator lamination for checking slot filling rate

 

2. Winding diagram

 

3. Copper wire 1 roll enough for winding 2pcs stators

 

4. Does the stator have positioning slotting place

 

Main Parts

No. Name Brand Remark
1 PLC YASKAWA  
2 Servo Motor YASKAWA  
3 Touch screen Weinview  
4 Sensor OMRON  
5 Electric units Schneider  
6 Pneumatic units Xinchen  
7 Ball bearing NSK  
8 Screw guide HIWIN  
9 Timing belt Gates  
10 Power supply Mean Well  
11 Tensioner ETA-1000/L-R  
12 Reducer Nidec-SHIMPO Heave stator need motor reducer

 

 

Please click below picture link to view video of slotness winding machine

 

 

There are stand alone machines and automatic line can achieve the slotless winding

 

https://youtube.com/shorts/0-s0o-bNF-o

 

https://youtu.be/KL-ayHXQjec

 

 

 

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Exporter,Trading Company,Seller

  • Year Established:

    2010

  • Total Annual:

    4 Million-5 Million

  • Employee Number:

    100~150

  • Ecer Certification:

    Verified Supplier

Shanghai Wind Automation Equipment Co.,Ltd supply motor automation solution for global motor manufacturers. Setted up in the year 2010 by Senior Engineer Mr.Wang who involve in electric motor filed since 1998. Through continuous innovation and participating in globalization, it has now developed int... Shanghai Wind Automation Equipment Co.,Ltd supply motor automation solution for global motor manufacturers. Setted up in the year 2010 by Senior Engineer Mr.Wang who involve in electric motor filed since 1998. Through continuous innovation and participating in globalization, it has now developed int...

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  • Shanghai Wind Automation Equipment Co.,Ltd
  • No.4 Building , No.388, Kongjiang Road,Yangpu District,200093,Shanghai,China
  • https://www.statorwindingmachine.com/

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