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High-precision fully customized five-axis linked centrifugal compressor impeller, specially designed for 15000 rpm medium-high speed operation in demanding industrial environments including clean compressed air systems, nitrogen circulation, and MVR evaporation systems.
Technical Specifications
Surface Accuracy: ±0.01mm
Operating Speed: 15000rpm
Material: Ti-6Al-4V Titanium Alloy
Blade Profile Tolerance: ±0.01mm
Channel Surface Roughness: Ra ≤ 0.4μm
Dynamic Balancing Accuracy: G0.4 Level
Residual Unbalance: ≤ 0.1 g*mm/kg
Vibration Amplitude: <1μm at 15000rpm
Advanced Manufacturing Technology
Utilizing integral five-axis CNC milling technology with 840D system and i5 intelligent data control platform. Features real-time laser thermal deformation compensation (±0.005mm) and dynamic accuracy verification using S-shaped specimens compliant with GB/T 39967-2021 standards.
Surface Treatment & Durability
PVD TiAlN hard coating (0.3-0.5μm) provides exceptional corrosion resistance against water vapor, oil mist, and acidic impurities. Average annual corrosion rate less than 0.03mm with service life exceeding 12,000 hours.
Quality Assurance
Full-size re-measurement using laser 3D scanner (±0.01mm accuracy). Data closed-loop meets API 617 9th edition geometric and dynamic stability requirements for medium and high-speed rotors. Proven performance with continuous fault-free operation exceeding 15,000 hours in MVR evaporation and air separation systems.
Processing Technology
CNC machining, CNC milling, CNC turning, 3-axis to 5-axis machining, large gantry five-axis, wire electrical discharge cutting, laser cutting, drilling, bending, stamping, die casting, vacuum casting, injection molding, rapid prototyping, sheet metal fabrication, and multi-step processing
Processed Materials
Iron, aluminum, stainless steel 304, 346L, titanium alloys TC4, TC11, TC21, TC22, superalloy GH4169, ductile iron, and customer-specified metal materials for processing and casting
Custom Manufacturing: We customize according to provided CAD drawings (2D/PDF/CAD/DWG/DFF) and 3D files (IGES/STEP/VDA). Products undergo multi-layer quality inspection including dynamic balance accuracy and overspeed testing.
Certification: ISO 9001 Minimum Order Quantity: MOQ = 1 Packaging: Customized packaging to prevent damage during transportation Logo: Custom logo available
We look forward to receiving your customization requirements and establishing a productive partnership for OEM/ODM projects.