ASME SA179 Embedded G Fin Tube with Al1100 Fins For Power Plant Air Preheaters

Product Specification

ASME SA179 Embedded G Fin Tube with Al1100 Fins For Power Plant Air Preheaters

Premium ASME SA179 embedded G fin tube equipped with Al1100 pure aluminum fins. High thermal efficiency, anti-loosening embedded structure, ideal for heat exchangers, air coolers, economizers and industrial waste heat recovery systems.

Our ASME SA179 Embedded G Fin Tube with Al1100 Fins is a professional grade industrial heat exchange finned tube, precisely manufactured for medium-temperature and medium-pressure heat transfer systems. Different from ordinary composite fin tubes, this product adopts a dual-material composite structure of ASME SA179 seamless carbon steel base tube and Al1100 pure aluminum fins, perfectly combining structural pressure resistance and high-efficiency heat dissipation. Below is a detailed introduction to material specifications, composite advantages, and embedded fin structure performance.

1. Base Tube Material: ASME SA179 Seamless Carbon Steel

The inner base tube is made of standard ASME SA179 cold-drawn seamless low-carbon steel, a dedicated material for heat exchangers and condensers in global industrial fields. It features uniform tube wall thickness, ultra-low impurity content, excellent mechanical stability and pressure resistance, fully adapting to long-cycle industrial heat exchange working conditions. The detailed chemical composition and mechanical properties are shown in the tables below:

This low-carbon steel formula ensures excellent ductility and weldability, avoiding tube cracking and deformation during processing and installation. The smooth inner wall greatly reduces fluid resistance, enabling stable circulation of water, steam, oil and flue gas, and supports long-term safe operation under medium temperature and medium pressure industrial conditions.

2. Fin Material: Al1100 Pure Aluminum

The outer heat dissipation fins adopt high-purity Al1100 industrial pure aluminum with a purity of more than 99.0%. As a mainstream heat dissipation aluminum material for industrial heat exchangers, Al1100 features ultra-high thermal conductivity, outstanding molding performance and good atmospheric corrosion resistance. It has no alloy element precipitation, ensuring stable and lasting heat transfer performance.

The material can form a dense protective alumina film on the surface in natural environment, effectively resisting oxidation and moisture corrosion, and greatly extending the service life of the fin structure in open-air and humid industrial scenarios.

3. Advantages of Steel-Aluminum Composite Structure

The combination of ASME SA179 steel base tube and Al1100 aluminum fins makes up for the performance shortcomings of single material, achieving a perfect balance of mechanical performance and heat transfer efficiency.

Carbon steel has high strength, strong pressure resistance and high-temperature structural stability, which can bear internal medium pressure and thermal impact, ensuring the overall structural safety of the fin tube; while pure aluminum has far higher thermal conductivity than steel, which can rapidly expand the heat exchange area and improve the air-side heat dissipation efficiency. This composite design avoids the defects of pure steel fin tubes (low heat transfer efficiency) and pure aluminum tubes (poor pressure resistance and easy deformation), realizing low cost, high efficiency and long service life in industrial heat exchange applications.

4. Performance Characteristics of Embedded G-Type Fin Structure

Different from traditional L-type wound fins and welded fins, our product adopts advanced embedded G-type fin manufacturing technology. The production process includes precision grooving on the outer wall of the steel tube, pre-tension winding of aluminum strips, and mechanical rolling extrusion locking. The fin root is completely embedded and fixed in the tube wall groove, forming an integrated locked structure.

This structural design brings core performance advantages:

• First, the fin and the base tube are tightly combined with zero gap, which greatly reduces contact thermal resistance and ensures fast and stable heat conduction between the base tube and fins;
• Second, the embedded locking structure effectively resists thermal expansion and contraction caused by frequent temperature cycling, completely avoiding fin loosening, peeling and falling off, with excellent thermal fatigue resistance;
• Third, the overall structure is firm and durable, with stable working performance at a high temperature of up to 450°C, far more reliable than ordinary wound fin tubes. In addition, the uniform fin pitch and height after precision processing ensure consistent heat dissipation effect of the whole tube, improving the overall operating efficiency of the heat exchange system.

Benefiting from the superior material matching and structural design, this ASME SA179 embedded G fin tube maintains stable heat transfer efficiency and structural integrity in various harsh industrial environments. The Al1100 aluminum fins provide efficient and continuous heat dissipation, while the SA179 steel base tube guarantees equipment operational safety, making it a cost-effective and reliable heat transfer solution for medium-temperature industrial systems.

We support customized fin height, fin pitch, tube diameter, wall thickness and overall length. All products are manufactured in full compliance with ASME industrial standards, with complete quality inspection reports to meet global industrial equipment matching and engineering procurement requirements.

5. Core Key Features

• Standard compliance: ASME SA179 seamless steel tube base, industrial standard qualified
• Fin material: Al1100 pure aluminum fin, high thermal conductivity, anti-corrosion
• Structure advantage: Embedded G-type fin design, anti-loosening, low thermal resistance
• High temperature resistance: Stable performance under long-term thermal cycling conditions
• Wide application: Power, petrochemical, HVAC, waste heat recovery industry
• Custom service: Full-size customized finned tubes for industrial heat exchange projects

   

6. Main Application Scenarios

· Power plant boiler economizers, air preheaters;

· Petrochemical air-cooled heat exchangers, process condensers;

· Industrial waste heat recovery radiators, large HVAC air coolers;

· Medium-temperature flue gas heat recovery below 400°C.