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PU sandwich panel production line for steel structure prefabricated houses, buildings, villas
Advantage:
This PU sandwich panel line is one continuous and automatically line which integrate mechanism , electrical controlling , hydraulic system and polyurethane chemical reaction technology. The line adopts advanced international roll forming technology, HCFC polyurethane foaming technology, digital servo technology, frequency conversion vector technology and hydraulic controlling technology,automatic stacking technology. The whole line only needs 7-8 operators. The features of this line are following:
A.High automatization. The whole line adopts one full computer integration controlling system of digital servo technology, frequency conversion vector technology and hydraulic controlling technology, which realizes whole connection, collecting control and collecting management. Adopt cutting style of cut to length without machine stop, so that realize full automatically.
B.High efficiency. The production speed is 3～7m/min(adjustable steplessly according to product forming requirement ) The annual product capacity of this line can reach up to 800000 M2 (counting on the base of 250work days per year and 10 work hours per day) . C.Easy operation. Adopt collecting controlling system, using man-machine conversation. After preparing for the raw material and finishing other production requirements, input required parameters, then machine can make product automatically.
D.Low production cost .Developing the machine’s automatization, the whole line only needs 7-8 operators to operate the machine fully, which saves much labor cost and productio . management cost for enterprises.
E.conomizing investment. The technical performances of this line reach the international advanced level. It can replace the international product completely while its price is much lower than international product, so that economize your investment.
Main Technical Parameters :
Sandwich Panel Spec. Length Min. cutting length 2 m; Max. stacking length 12m Trapezoidal roofing panel width 1000mm(according to profile requirement) Wall panel width 1000mm(according to profile requirement) Panel thickness 50/75/100/150/200 mm( trapezoidal panel does not contain trapezoidal part) Steel Sheet Specifications Outer face color sheet thickness: 0.5-0.8mm(Sheets should be flat without bumps, distortion and side bending.) Inner face color sheet thickness: 0.4-0.6mm(Sheets should be flat without bumps, distortion and side bending.) Sheet yield strength: 235MPa(Max.300MPa) Max. coil width 1200mm Max. coil weight 6T Inner Diameter of coil Φ508 or Φ610 mm Foaming: 141b PU forming density 36～45 kg/m3 Whole Line Specifications Working speed 7m/min (adjustable) Total length about 100m Working height 1200mm (height of panel coming out) Foaming working pressure: 150-200bar Effective length of double belt conveyor 21m Control mode imported PLC system Total power about 200kW(excluding electric heating power) Power required 380V/3phase/50Hz Control voltage 24V / 220v Air pressure 0.7Mpa (prepared by buyer)
PU sandwich panel production line
Specification of the panel
1. Panel width; 380mm
2. Panel thickness: 16-40mm
3. Panel length: 3800mm or by custom request
4. Production speed: 3-8m/min
5. Length of belt laminator: 18-24m
6. Max temperatione of hot-air circulation: 65-70℃
7. Dimensions of the line: 52000x2000x3000mm(LxWxH)
8. Total power: 60Kw
The production process
1. Uncoller machine
2. Embossing machine
3. Level machine
4. Roll forming machine
5. Pre-heat room
6. Soft substrate uncolling system
7. PU foaming machine
8. Double-belt conveyor
9. Saw cutting
10. Auto stacher
11. Wrapping machine
FAQ
1.Can one machine only produce one size? Not exactly, it depends on the machine.
2. Do you have after-sales support? Yes, we are happy to give advice and also have skilled technicians available to maintain the machine if needed.
3. How to visit your company? We can pick you up from Shanghai or Hangzhou airport. Or railway station Shaoxing North.
4. What can you do if the machine is broken? Our machine's warranty period is 12months. if the broken parts can't repair, we can send the new parts to replace the broken parts, but you need to pay the express cost by yourself. if after the warranty period, we can through negotiation for solving the problems, and we supply the technical support for the whole life of the equipment.
5.Can you be responsible for transport? Yes, please tell us the destination port or address. we have rich experience in transport.
6.You are a trade company or factory? We are a Manufacturer.
7. Why your price is higher than others? As we persist on that each factory should put quality in the first place. We spend time and money on developing how to make machines much more automatic, accurate, and high quality. We can make sure that our machine could use more than 20 years without any problem.
8. Do you have overseas engineers? Yes, we not only provide overseas engineers but also provide technical training. 9. Do you provide customized? Sure, we can design the equipment according to the data of the structural section you provide. We are a professional sheet metal forming machine designer and manufacturer.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter
Year Established:
2002
Total Annual:
300-500
Employee Number:
20~50
Ecer Certification：
Verified Supplier
Zhangcheng machinery manufacture co.,ltd , is a professional and leader of metal sheet forming machinery and different sandwich panel machinery manufacturer. This practical experience of over 18 years has guided our product development toward the best possible cost-efficiency, very high reliability,... Zhangcheng machinery manufacture co.,ltd , is a professional and leader of metal sheet forming machinery and different sandwich panel machinery manufacturer. This practical experience of over 18 years has guided our product development toward the best possible cost-efficiency, very high reliability,...
