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{"title":"MH-5000 Gantry Submerged Arc Welding Machine with Dual-Drive VFD System,","imgUrl":"https:\/\/img.chinax.com\/nimg\/2e\/e2\/31f4446765bc000a667064ba4b0e-200x200-1\/mh_5000_gantry_submerged_arc_welding_machine_with_dual_drive_vfd_system_2c_intelligent_arc_tracking_2c_and_automatic_flux_recovery.jpg","attrs":{"Brand Name":"Shunyao Supply Chain","Certification":"CE,ISO","Place of Origin":"Chengdu , China","Minimum Order Quantity":"1 PCS"}}
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Heavy-Duty Anti-Creep Welding Roller Bed (Anti-Drift Turning Rolls)
Why You Need an Anti-Creep Roller Bed
When fabricating massive, heavy-walled pressure vessels or wind towers, even the slightest weight imbalance or uneven tank surface can cause the cylinder to "creep" (drift horizontally) along the wheels as it rotates. This drift ruins the weld seam alignment and forces the operator to constantly stop the machine to readjust.
The Anti-Creep Welding Roller Bed eliminates this problem entirely. Equipped with advanced displacement sensors and a PLC-driven fuzzy logic system, this machine automatically detects horizontal drift and gently corrects the vessel's position on the fly. It keeps your submerged arc welding (SAW) seam perfectly aligned, saving massive amounts of production time and preventing costly weld defects.
Core Engineering & Smart Control Advantages
Intelligent PLC + HMI Control System: The brain of the machine. It uses a high-end Programmable Logic Controller (PLC) combined with a Human-Machine Interface (HMI) touch screen. The system uses "fuzzy logic" to automatically calculate and adjust the lifting speed, lifting range, and detection timing based on the exact size of the offset.
Extreme Anti-Drift Precision: Utilizing an imported high-precision displacement sensor (accurate to 0.1 mm), the system detects the slightest movement. The final anti-creep correction precision is strictly controlled to within 1.5 mm, ensuring flawless continuous welding.
Heavy-Duty Braking & Drive: Powered by an industrial frequency brake motor paired with a double-enveloping worm and helical gear reducer. This specific setup delivers massive driving torque and features a strong self-locking function, ensuring the heavy vessel stops exactly when you want it to, without rolling back.
Stepless Inverter Speed: The rotation speed is controlled by a premium frequency inverter. The speed change rate is kept strictly under 2%, providing a buttery-smooth rotation for a perfect weld pool.
Safe Current Grounding: Built-in conductive grounding devices safely channel heavy welding currents away from the machine, completely protecting the roller bearings from electrical arc damage.
Automation Ready: Reserved linkage interfaces inside the control panel allow you to directly connect the roller bed to your Column and Boom (Manipulator), creating a fully synchronized, automated welding center.
Machine Build & Operational Details
Robust Workshop Build: The entire base frame utilizes a heavy beam-welded structure, delivering the absolute best working strength and rigidity under massive payloads.
Industrial Insulation: The electrical systems are rated at IP45 insulation, heavily protecting the sensitive PLC and inverter components from standard workshop dust, metallic debris, and moisture.
Standard Industrial Remote Control - The operator retains full manual override and control directly at the welding joint. The standard heavy-duty remote pendant controls:
Forward / Reverse rotation
Precise stepless speed adjustment
Remote system linkage (syncing with the welding torch)
Main Power ON/OFF and Emergency Stop
Anti-Creep Welding Roller Bed
Control Cabinet
Remote Control
Frequently Asked Questions
How exactly does the machine push the heavy tank back into place?
The system uses automated mechanical lifting on the roller frames. When the displacement sensor detects that the tank is creeping to the left, the PLC instantly calculates the offset. It then slightly tilts or lifts the opposing rollers to gently "steer" the heavy tank back to the absolute center, all while the tank continues to rotate and weld.
Is the HMI interface difficult for regular operators to use?
Not at all. The human-computer interface (HMI) is designed for workshop environments. Once the initial parameters for the specific tank size are set, the "fuzzy control" system takes over the complex math. Your operator simply uses the handheld remote to start, stop, and adjust the main rotation speed.
Can this handle the electrical load of heavy SAW welding?
Yes. Just like our standard heavy-load models, the anti-creep series features a dedicated grounding device that isolates the machine's mechanical bearings from the high-amperage welding circuit.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Distributor/Wholesaler,Exporter
Year Established:
2018
Total Annual:
1000000-1500000
Employee Number:
70~150
Ecer Certification：
Verified Supplier
Sichuan Shunyao Supply Chain Management Co., Ltd.
Sichuan Shunyao Supply Chain Management Co., Ltd. is a leading provider of integrated steel structure solutions and construction support systems. Headquartered in China, we operate globally, specializing in the supply, project management, and tec...
Sichuan Shunyao Supply Chain Management Co., Ltd.
Sichuan Shunyao Supply Chain Management Co., Ltd. is a leading provider of integrated steel structure solutions and construction support systems. Headquartered in China, we operate globally, specializing in the supply, project management, and tec...
