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HG-1500 Automatic H-Beam Assembling Machine for Steel Structure Production
Product Overview
The HG-1500 Automatic H-Beam Assembling Machine is a core piece of equipment for heavy-duty structural steel production lines. Specifically engineered for the rapid and precise tack-welding and assembly of H-beams and T-beams, this machine is indispensable for PEB (Pre-Engineered Building) manufacturing, bridge construction, and heavy industrial plant fabrication.
By integrating advanced hydraulic clamping with a robust mechanical structure, it ensures fast, accurate centering of the web and flange, significantly reducing manual labor while maximizing production output.
Key Features & Performance Advantages
Intelligent Hydraulic Centering System: The main machine utilizes the industry's most reliable centering method. Mechanical preliminary positioning combined with hydraulic clamping effortlessly accommodates various web thicknesses and flange widths within the specified range.
High-Precision Alignment: Equipped with 2 sets of flange centering units and 3 sets of web centering units. This design guarantees exceptional straightness for thin webs and eliminates the need for repeated adjustments when processing the same specifications, highly improving batch production efficiency.
Premium VFD Control (Variable Frequency Drive): The electrical system is powered by a high-performance AC frequency inverter, delivering 100% - 150% starting torque. It supports 8-step speed control, customizable V/F curves, and Automatic Voltage Regulation (AVR) for smooth, stepless speed adjustment during assembly.
Heavy-Duty Industrial Components: The hydraulic station utilizes top-tier domestic hydraulic valves with a high-precision filter at the oil inlet, ensuring long-term, stable operation of the solenoid valves even in harsh workshop environments.
Technical Specifications
Technical Parameters
Specifications & Capabilities
Model
HG-1500
Applicable Web Height
200 - 1500 mm
Applicable Web Thickness
6 - 32 mm
Applicable Flange Width
150 - 600 mm
Applicable Flange Thickness
6 - 40 mm
Workpiece Length Range
2000 - 15000 mm
Assembly Speed
500 - 1200 mm/min (VFD Stepless Speed Regulation)
Electrical Control
High-performance AC Frequency Inverter
System Composition & Scope of Supply
This complete turnkey equipment package includes the following core modules:
Main Assembling Unit: Includes the heavy-duty main frame, flange & web precision centering system, main drive motor, and gear reducer.
Manipulator Assembly: 1 set of high-strength connecting rod synchronous clamping devices.
Input Conveyor Roller: Includes heavy-duty support frames, 3 sections of powered rollers, and a mechanical preliminary centering device.
Output Conveyor Roller: Includes support frames and 3 sections of rollers (one powered section) for smooth finished product output.
Independent Hydraulic Station: Includes 1 high-power hydraulic pump station, 12 high-pressure oil pipes, and 6 sets of precision hydraulic cylinders.
Electrical Control Cabinet: Industrial-grade control panel equipped with standard electrical components and AC VFD.
Spare Parts Kit: Includes standard operation buttons (3 pcs), 6A fuses (3 pcs), and original hydraulic cylinder seals (20 pcs).
Site Installation & Operating Conditions
Power Supply: 220V/380VAC +/- 5%, 50-60Hz.
Fluids Required: 46# anti-wear hydraulic oil, lubricating oil, and grease (prepared by the user).
Working Temperature: -10°C to +40°C (Max daily variation +/- 10°C).
Humidity: <= 95% RH (Non-condensing).
Civil Foundation: Altitude max 1000m. Equipment must be installed on a foundation built according to the standard layout blueprint (provided immediately upon contract validation).
Frequently Asked Questions
What materials can the HG-1500 assembly machine process?
The HG-1500 is designed for carbon steel and low-alloy steel plate fabrication. It automatically aligns and tack-welds cut steel plates to form heavy-duty H-beams and T-beams used in PEB structures.
Does this machine do the final submerged arc welding (SAW)?
No. The HG-1500 is an assembling and tack-welding machine. It perfectly aligns the web and flange and applies tack welds. For final full-penetration welding, you will need our Gantry Submerged Arc Welding (SAW) machine, which is the next step in the steel structure production line.
How does the VFD (Variable Frequency Drive) benefit the assembly process?
The VFD allows for stepless speed regulation (500-1200 mm/min). This means the operator can adjust the assembly speed perfectly based on the thickness of the steel plates, ensuring precise alignment without motor strain.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Distributor/Wholesaler,Exporter
Year Established:
2018
Total Annual:
1000000-1500000
Employee Number:
70~150
Ecer Certification:
Verified Supplier
Sichuan Shunyao Supply Chain Management Co., Ltd.
Sichuan Shunyao Supply Chain Management Co., Ltd. is a leading provider of integrated steel structure solutions and construction support systems. Headquartered in China, we operate globally, specializing in the supply, project management, and tec...
Sichuan Shunyao Supply Chain Management Co., Ltd.
Sichuan Shunyao Supply Chain Management Co., Ltd. is a leading provider of integrated steel structure solutions and construction support systems. Headquartered in China, we operate globally, specializing in the supply, project management, and tec...