Galvanized Steel / Black Steel Cable Tray Making Machine GCr15 Roller Quench

Cable Tray Forming Machine

Our cable tray forming machine makes the cable tray system is used to support insulated electric cables used for power distribution and communication in the electrical wiring of buildings. The raw materials for cable tray are made of galvanized steel in generally. The

material for a given application is chosen based on the corrosion resistance required for the location.

Our cable tray forming machine can make the different shape of the cable trays as customer's requests.

Technical Parameter
 

Adjust the height by the motors and the rails, controlled by the PLC

Suitable Plate Material: thickness:1.0-2.0mm
Raw material: Galvanized steel and black steel sheets
Working Speed: 10meters / min
Forming Steps: 20 stations
Material of Roller: Gcr15, Quench HRC58-62 Plated Chrome
Material of Shaft: 45# Advanced Steel (Diameter: *90mm), thermal refining
Driven system: by chain shafts diameter 100mm
Main Power with reducer: 22KW WH Chinese Famous
Cutting: Hydraulic Cutting Cr12mov
Material of Cutting Knife: Cr12Mov, Quench HRC58-62
Hydraulic Station Power: 7.5KW Wuxi Wanshen Famous Chinese Brand
The whole machine is controlled by industry computer-PLC.
PLC--Panasonic, Japan
Touch Screen—Beijing Kunlun Encoder--Omron, Japan
Electric parts--Schneider
 

Machine Data

5 ton hydraulic De-coiler

Diameter: 460-520mm Hydraulic expansion. 
Expansion: hydraulic decoiler
Capacity: 5000kg per mandrel
Drag tension brake with variable brake tension adjustment valve

Max Coil Width: 1250mm

Leveling device

7 rolls leveling, 3 rolls up and 4 rolls down

Leveling Raw Material thickness:1.0-2mm
Max Leveling Raw Material width: 1000mm
Power: 7.5kw
Diameter is Ø 80mm, chrome and HRC60 heat treatment to secure the smooth surface
 

Feeding device

Feeding Servo feeding motor: about 7.5KW,Yaskawa(Japanese Brand)
Description: servo feeding can control the punching distance in precision, controlled by PLC, and the feeding tolerance can be+-0.05mm, the servo motor can control the speed, and can accept the input signal, and react quickly, and performance well, the touch screen can display the rotating speed, the length and the quantity, it can be controlled by the manual and auto modes.

Press machine

JH21series open back press with dry clutch and hydraulic overload protector
Welded body with steel plate and high intensity.
Main motor is made by Siemens.
Adopts combined pneumatic friction clutch and brake.
Cluster gear adopts the flooding oil lubrication.
Six-face rectangle lengthen guide; JH21-315B/400B adopts eight-face lengthen guideway.
Equipped with hydraulic overload protecting device.
JH315 adopts manual shut height adjustment, Among these types JH21-25/45 adopts scale display and JH21-25B with digital display.JH21-250 and above type adopts electric shut height adjustment with digital display.
JH21-180 can equip with die set height adjustment motor, the value will be displayed by digital. above type equipped with balance cylinder.
Duplex valves imported.
Electric compelling grease lubrication system.
Balancing cylinder adopts manual lubrication system.
One set of blowing device.
Controlled by PLC with international brand.

Equipped with optional air cushion device, automatic feed shaft and photoelectric protector,which can used to work with various automatic equipments.
Buttons, indicators, AC contactors, air circuit breakers and other controlling devices are imported from international brand.
 

Cutting

The cutter blade material: Cr12mov HRC58-62 degree
Cutting after forming: Cut the sheet after roll forming to required length
Cutting motion: The main machine automatically stops and the cutting will take place. After the cutting, the main machine will automatically start.
Material of blade: CR12Mov with heat treatment
Length measuring: Automatic length measuring
Tolerance of length: 6m+/- 1.5mm

Out tables

1.Length: 2 meters
2.Number: 2 units

Detailed Images