2&3 Waves Saftey Barrier Highway Guardrail Roll Forming Machine Complete Line

Product Specification

2&3 Waves Saftey Barrier Highway Guardrail Roll Forming Machine Complete Line

1. Material:

1) Suitable Coil Thickness: 2.5-6mm

2) Suitable Raw Material: Galvanized steel sheet

2. The equipment including

3. Technical specification and details

(1) Hydraulic Ue-coiler

Un-power: manual de-coiler; Max. Capacity: 10T

Suit for coil inner diameter: 508mm, suitable coil Max. out diameter: 1000mm

Manual power expands the coil inner surface.

The de-coiler for reference:

(2) Roll forming machine

1) Number of forming steps: 15 steps

2) Material of shaft: 40r steel hardening and tempering treatment. Outer diameter 100mm ,total solid tolled shafts

3) Rollers: Material is high grade cr12, with digital-controlled procession. The rollers are plated with hard chrome with thickness of 0.05mm on the surface after being machined by the exact machine tool. So that to ensure long life of forming rollers.

4) Main motor power: 22+22 KW with cyclical planetary gear speed reducer

5) The plating chromium’s thickness on the surface of rollers: 0.05mm

6) Gearbox move the line, motor drives. All working actions are controlled by PLC electric cabinet automatically.

7) Suitable power voltage: 380V/50HZ/3Phase (can de designed according to buyer’s requirement)

8) Line working speed (Forming speed): about 15-18 m/min (without cut time)

9) Main machine motor power: about 22+22KW

Dimension of the machine: 15000mmx1700mmx1800mm

Weight of the machine: about 20tons

(3) Hydraulic Cutting

1) Adopts post cutting, Stop to cut;

2) The cutting blade material is Cr12 with quenched treatment.

3) Adopts welded frame for good rigidity.

4) Cutting frame has been heat treatment to avoid final product deformation. cutting length tolerance ±2mm.

5) The power of cutting is provided by hydraulic station.

6) The final product can be cut as per set length in PLC controller, and the length is automatically measured by encoder. When final product reaches the set length, machine will stop to cut the Product automatically. Finish this action, machine will run again continuously.

(4) Hydraulic station

1) It supplies the power for the hydraulic cutter.

2) All hydraulic accessories are all use Chinese famous brand products.

4) Hydraulic motor power: 22KW

(5) PLC Control System

1) This system uses Delta PLC to control the all working actions. Production quantity and each piece length will be automatically measured. It is convenient to control the roll forming machine.

2) Delta converter adjusts speed technology, realize the automatic production.

3) Text screen is input and cancelled the working data.

4) Friendly man-machine interface system can be set batches to the work piece, length, quantity, etc.

5) Encoder count, having function of count and measuring length.

6) Suitable power voltage: 380V/50HZ/3Phase (can de designed according to buyer’s requirement)

4. Features:

1. This production line can be automatically run by inputting some data (like products length and batches) to the PLC control system.
2. Very strong base frame is configured to avoid vibration.
3. All the rollers have been processed by CNC lathe and polished on the surface to guarantee the accuracy.
4. The rollers have gone through hardened treatment to guarantee long lifespan.
5. We can also design the crash barrier roll forming machine according to customer’s requirement.

5. Our Service:

1) FOB Or CIF

2) Payment: 30% T/T deposit, and pay the balance before shipping.

3) Delivery time: 30 working days.

4) Guarantee period: 18 months limited warranty starting from date of delivery. Shipping cost for parts to be replaced during warranty period have to be borne by the customer.

5) Spare parts: bearings, buttons, chains, magnetic valve, protective tube etc.

6) Installation and training:

1. If buyers visit our factory and check the machine, we will teach you how to install and us the machine, and also train your workers/technician face to face.

2. Without visiting, we will send you user manual to teach you to install and operate.

Finished product: Inquiry me get more details and video!