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{"title":"Galvanized 5mm Thick U Channel Roll Forming Machine for Highway Guardrail","imgUrl":"https:\/\/img.chinax.com\/nimg\/f5\/3c\/3017ca14248631bee92a40391960-200x200-1\/galvanized_5mm_thick_u_channel_roll_forming_machine_for_highway_guardrail.jpg","attrs":{"Brand Name":"CHBEST","Model Number":"XY500","Certification":"CE\/BV\/SGS","Place of Origin":"China Hebei"}}
Working Flow: Decoiler - Leveling machine - Servo feeding system - Hydraulic punching - Feeding guide - Main Roll Forming Machine - PLC Contol System - Hydraulic Cutting - Output Table
Technical parameters:
Matching material
Galvanized, PPGI, Aluminum
Material thickness range
2-4mm
Main motor power
18.5KW
Hydraulic motor power
15KW
Forming speed
8-10m/min(include punching)
Rollers
about 18 rows
Material of rollers
Cr12
Shaft material and diameter
106mm, material is 40Cr
Way of driven
Chain transmission or Gear box
Material of cutter blade
Cr 12 mould steel with quenched treatment 58-62℃
Controlling system
Siemens PLC
Voltage
380V/3Phase/50Hz
Total weight
about 8 tons
Size of the machine
L*W*H 12m*1.5m*1.2m
(1) 10T hydraulic decoiler
Coil weight (max.) : 10000 kg
Coil dia. (Max): Φ508×1500 mm
Hydraulic oil cylinder dia : 120 mm, Working pressure : 16 MPa
Coil Width (Max.) : 800mm
Working speed : 0-25 m/min
Power :5.5 kW
(2) Pre-cutting
Base on customer request, machine should be have pre-cutter for change coil when in working
Cutting by hydraulic
Hydraulic power: 22KW
Cutting control by switch
(3) Feeding & Leveling
Feeding the sheet to the guide roller (it is adjustable by right and left).
Feeding roller: diameter is ¢180 mm, material is 40Cr steel, HRC48-52.°
Leveling roller: upper is 3 rollers, down is 4 rollers (total is 7 stations), material is 40Cr steel, HRC48-52°
diameter of leveling roller: 180 mm
power:7.5KW brake motor
(4) Punching
Using hydraulic punching
Oil cylinder diameter: ¢180 mm
Working pressure: 30 MPa
Mould material: Cr12, quenched 58°-62°
Hydraulic power: 22 kW
Punching station: 4 stations
The first big punching adopt double cylinders, the other three punching adopt single cylinder
(5) Cutting
Hydraulic pre-cutting
Knife material: Cr12,quenched 58°-62°
Oil cylinder dia:250mm
Working pressure:60mpa
Working journey: 80mm
Hydraulic power: 22kw
(7) Conveyor table
Length: about 6 meters
Drive by motor: 3KW
In the two side of the conveyor have guide rollers to make sure the sheet can moving straight
In the surface of the conveyor table is by rollers, diameter of roller is in 90mm
Material of roller: 45# steel, surface with chrome.
(8) Roll forming
main motor power: 55kw
station: adopt cast iron HT50
Decelerating motor: BWD14-43-55KW, made in Shanghai or Changzhou
Transmission: by gear box: 200*500(outside is cast iron, surface needed polish and paint. Inside is 60# forge and press metal)
Main shaft dia: ¢100mm material: 45﹟forge steel
Roller material: GCR15 quenched 58°-62°, black oxide coating
Roll station:20stations (include feeding two feeding stations)
Roller thickness: 2-3.2mm
Timing by transducer:5m--12m/min(not including punching)
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter
Year Established:
2015
Total Annual:
10000000-20000000
Employee Number:
30~50
Ecer Certification:
Verified Supplier
Cangzhou Best Machinery Co., Ltd set up in 2015, with great power in production and techniques, we are a leading manufacturer of roll forming machines in North of China.We have two workshops more than 4000 square meters, and have own processing machines and design engineer, so that can control machi... Cangzhou Best Machinery Co., Ltd set up in 2015, with great power in production and techniques, we are a leading manufacturer of roll forming machines in North of China.We have two workshops more than 4000 square meters, and have own processing machines and design engineer, so that can control machi...