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{"title":"ASME SA179 , ASTM A179 Carbon Steel Low Finned Tube, for Air Cooler, cooling","imgUrl":"https:\/\/img.chinax.com\/nimg\/e1\/4f\/b53764af2b239d868febd1d5d10a-200x200-1\/asme_sa179_2c_astm_a179_carbon_steel_low_finned_tube_2c_for_air_cooler_2c_cooling_tower_application.jpg","attrs":{"Brand Name":"YUHONG","Model Number":"Low Fin Tube, Low Finned Tube","Certification":"ABS, GL, DNV, NK, PED, AD2000, CCS, ISO 9001-2008","Place of Origin":"CHINA"}}
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ASTM A335 P22 Studded Fin Tubes are premium alloy steel heat transfer components specifically engineered for high-temperature and high-pressure service. Manufactured from ASTM A335 Grade P22 seamless ferritic alloy steel, these tubes are fitted with solid studs that are resistance welded uniformly around the tube surface, significantly increasing the effective heat transfer area while maintaining excellent mechanical integrity.
The chromium-molybdenum composition of P22 steel provides superior oxidation resistance, creep strength, and elevated-temperature performance, making these studded tubes an ideal choice for severe operating environments where conventional finned tubes may suffer erosion or fouling.
Studded fin tubes are widely installed in boilers, fired heaters, waste heat recovery units, petrochemical furnaces, fluidized bed boilers, incinerators, and refinery process heaters where durability and long service life are essential.
Features
Manufactured from ASTM A335 Grade P22 seamless alloy steel
Excellent creep resistance at elevated temperatures
Excellent resistance to erosion in dirty gas environments
Suitable for severe thermal cycling applications
Longer operating life with reduced maintenance
Improved heat transfer efficiency
Designed for continuous high-temperature operation
Typical Applications
ASTM A335 P22 Studded Fin Tubes are extensively used in:
Fired Heaters
Waste Heat Recovery Boilers (WHRB)
Petrochemical Furnaces
Fluidized Bed Boilers (CFB & BFB)
Refinery Heaters
Steam Boilers
Economizers
Heat Recovery Steam Generators (HRSG)
Sulfur Recovery Units
Thermal Oil Heaters
Cement Plants
Power Generation Plants
Manufacturing Process
Studded fin tubes are produced through an automated resistance welding process where individual steel studs are permanently welded onto the outside surface of the seamless P22 tube.
Manufacturing stages include:
Raw material inspection
Tube cutting and end preparation
Automatic stud welding
Weld integrity verification
Straightness inspection
Dimensional measurement
Heat treatment (when specified)
Surface cleaning
Final inspection
Protective packaging
The finished product offers excellent bonding strength and uniform stud distribution for consistent heat transfer.
Standard Size Range
The following dimensions represent common manufacturing capabilities.
Base Tube
Item
Range
Outside Diameter
25.4 mm – 219.1 mm (1" – 8")
Wall Thickness
2.5 mm – 18 mm
Tube Length
Up to 18,000 mm
Material Standard
ASTM A335 Grade P22
Manufacturing
Seamless
Stud Dimensions
Item
Typical Range
Stud Diameter
6 mm – 15 mm
Stud Height
10 mm – 35 mm
Stud Pitch
8 mm – 30 mm
Stud Material
Carbon Steel / Alloy Steel (per service conditions)
Custom dimensions are available according to project specifications.
ASTM A335 P22 Chemical Composition
Element
Composition (%)
Carbon (C)
0.05–0.15
Manganese (Mn)
0.30–0.60
Silicon (Si)
Max 0.50
Phosphorus (P)
Max 0.025
Sulfur (S)
Max 0.025
Chromium (Cr)
1.90–2.60
Molybdenum (Mo)
0.87–1.13
ASTM A335 P22 Mechanical Properties
Property
Value
Tensile Strength
≥415 MPa
Yield Strength
≥205 MPa
Elongation
≥30%
Hardness
According to ASTM A335 requirements
Service Temperature
Up to approximately 600°C (application dependent)
The chromium-molybdenum alloy provides excellent long-term creep resistance under elevated operating temperatures.
Inspection and Testing
Every batch of ASTM A335 P22 Studded Fin Tubes can undergo comprehensive quality inspections to ensure compliance with customer specifications and international standards.
Typical inspection methods include:
Raw Material Inspection
Material identification
Mill Test Certificate (MTC) verification
PMI (Positive Material Identification)
Dimensional Inspection
Outside diameter
Wall thickness
Tube length
Stud spacing
Stud height
Stud alignment
Straightness measurement
Mechanical Testing
Tensile test
Flattening test
Hardness test
Bend test (when required)
Non-Destructive Testing (NDT)
Hydrostatic Test
Eddy Current Test
Ultrasonic Testing (UT)
Magnetic Particle Inspection (MPI)
Dye Penetrant Inspection (PT) for welded studs
Visual inspection of stud welds
Weld Quality Inspection
Weld integrity examination
Stud pull-off testing (when specified)
Welding parameter verification
Surface Inspection
Surface finish examination
Oxidation inspection
Defect detection
Packaging inspection
Advantages of ASTM A335 P22 Studded Fin Tubes
Compared with conventional plain tubes, P22 studded fin tubes provide:
Increased external heat transfer surface
Higher thermal efficiency
Excellent resistance to thermal shock
Outstanding performance in abrasive gas streams
Reduced ash accumulation compared to continuous fins
Lower maintenance costs
Longer operational lifespan
Reliable performance under high pressure and temperature
Excellent resistance to creep deformation
Improved boiler and furnace efficiency
Quality Assurance
Our ASTM A335 P22 Studded Fin Tubes are manufactured under strict quality management systems to ensure consistent product performance and reliability. Production and inspection can be carried out in accordance with international standards and customer project requirements. Material traceability, welding quality control, and comprehensive testing are maintained throughout the manufacturing process to deliver products suitable for demanding industrial applications.
Packaging & Delivery
Products are carefully packaged to prevent mechanical damage and corrosion during transportation.
Packaging options include:
Steel frame bundles
Wooden cases
Export seaworthy packaging
Plastic end caps
Moisture-proof wrapping
Customized packaging upon request
Why Choose Our ASTM A335 P22 Studded Fin Tubes?
Experienced manufacturer of industrial finned tube solutions
Advanced automated stud welding equipment
Strict quality control throughout production
Custom manufacturing to project specifications
High-temperature alloy material expertise
Comprehensive inspection and testing services
Reliable global delivery
Technical support for heat exchanger, boiler, and fired heater applications
Our ASTM A335 P22 Studded Fin Tubes are engineered to deliver dependable heat transfer performance, excellent resistance to high-temperature service conditions, and extended equipment life in power generation, petrochemical, refinery, and industrial heating applications.
Yuhong Group is one of the large scale group company in China, more than 35 years experience in the international market, providing high-quality services to over 3000 customers, end user which like Aramco, Petrobras, Pemex, Petronas, Ecopetro, Petroecuador, …. till now Yuhong Grou...
Yuhong Group is one of the large scale group company in China, more than 35 years experience in the international market, providing high-quality services to over 3000 customers, end user which like Aramco, Petrobras, Pemex, Petronas, Ecopetro, Petroecuador, …. till now Yuhong Grou...