Jiaxing Chuanqi Machinery Equipment Co., Ltd.
| Payment Terms | T/T |
| Supply Ability | 100SETS |
| Delivery Time | 60DAYS |
| Packaging Details | WOODEN BOX |
| Drive Core | IE4 High-Efficiency Servo Motors |
| Heating System | Efficient Heaters + Comprehensive Insulation |
| Thermal Management | Exhaust Heat Recovery (Optional) |
| Auxiliary Systems | VFD-Controlled Energy on Demand |
| Monitoring Means | Sub-metered Power Consumption |
| Energy Saving Effect | 15-25% Reduction vs. Conventional Lines |
| Dual Value | Cost Reduction & Carbon Footprint Reduction |
| Brand Name | CHUQI |
| Place of Origin | CHINA |
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Product Specification
| Payment Terms | T/T | Supply Ability | 100SETS |
| Delivery Time | 60DAYS | Packaging Details | WOODEN BOX |
| Drive Core | IE4 High-Efficiency Servo Motors | Heating System | Efficient Heaters + Comprehensive Insulation |
| Thermal Management | Exhaust Heat Recovery (Optional) | Auxiliary Systems | VFD-Controlled Energy on Demand |
| Monitoring Means | Sub-metered Power Consumption | Energy Saving Effect | 15-25% Reduction vs. Conventional Lines |
| Dual Value | Cost Reduction & Carbon Footprint Reduction | Brand Name | CHUQI |
| Place of Origin | CHINA | ||
| High Light | energy efficient PET strap winder ，sustainable PET processing machine ，Advanced pet strap production line | ||
1. Product Introduction
Under the dual pressures of high energy costs and carbon neutrality goals, a production line's energy efficiency directly impacts profitability and sustainability. This line has energy-saving genes embedded from the design stage. It employs high-efficiency servo drives throughout, eliminating no-load losses common in induction motors. Extruder and oven heating bands use new insulation materials and optimized designs to reduce thermal radiation loss. The heat-setting oven features internal circulation fans and heat recovery to maximize thermal energy use. The intelligent control system dynamically adjusts fan and pump speeds based on production load. Together, these measures reduce overall line energy consumption by 15%-25% compared to conventional equipment, significantly cutting operating costs and showcasing your company's environmental responsibility.
2. Main Specifications
High-Efficiency Drives: All main drives (extrusion, haul-off, stretching, winding) use IE4 or higher efficiency permanent magnet synchronous servo motors paired with efficient reducers.
Intelligent Temp Control & Heating: Extruder heaters use efficient cast aluminum or ceramic heaters with high-performance insulation; PID control with SSRs minimizes switching losses.
Heat Recovery: Optional heat exchangers at the oven exhaust recover waste heat for preheating intake air or other workshop uses.
Energy on Demand: Auxiliary equipment like cooling fans, vacuum pumps, and circulating water pumps use VFD control to adjust output based on actual process needs, avoiding waste from constant power operation.
Energy Monitoring: The electrical cabinet integrates energy meters for real-time monitoring of major unit power consumption, providing data for analysis and continuous improvement.
3. Technical Parameters Table
| Parameter Category | Parameter Item | Specification / Description |
|---|---|---|
| Drive Efficiency | Main Motor Efficiency Class | IE4 or Higher (Permanent Magnet Sync Servo) |
| Motor Combined Efficiency | > 90% (at typical load point) | |
| Heating System | Heater Band Type | High-Efficiency Cast Aluminum/Ceramic |
| Insulation Measures | Full Coverage High-Temp Insulation Wool | |
| Thermal Management | Oven Heat Recovery Rate (Optional) | Up to 20-30% of exhaust heat |
| Auxiliary Equipment Control | Fans, Pumps Standard with VFDs | |
| Energy Metrics | Specific Energy Consumption (Example) | ≤ X kWh/kg product (calculation based on config & product) |
| Energy Saving vs. Conventional Line | Approx. 15% - 25% |
4. FQA:
Q1: Do servo motors really save that much more electricity than standard VFD motors?
A1: Yes, especially under partial load and dynamic adjustment conditions. Traditional induction motors have low efficiency and power factor at light loads, while servo motors maintain high efficiency across the load range. In processes like stretching and winding requiring frequent speed changes, servo motors' fast response and precise control avoid energy waste from "over-correction." Field data shows that using servo drives comprehensively on similar PET lines can reduce total drive energy consumption by over 20%.
Q2: What's the typical payback period for a heat recovery system?
A2: It depends on your line's operating hours, local energy prices, and how the recovered heat is utilized. For a medium-sized line running 300 days/year, 24 hours/day, if the recovered heat is used for space or water preheating, the payback period is typically 1.5 to 3 years. As energy prices rise, the payback shortens. It's both an economically sound investment and a direct contribution to carbon reduction.
Company Details
Business Type:
Manufacturer
Year Established:
2012
Total Annual:
5000000-8000000
Employee Number:
50~60
Ecer Certification：
Verified Supplier
Jiaxing Chuanqi Machinery Equipment Co., Ltd. is a high-tech enterprise that specializied in the research and develop and manufacture of Paper strap production line, PP box strap production line and all kinds of automatic winder and PP PET strapping. Vision: Committed to becoming t... Jiaxing Chuanqi Machinery Equipment Co., Ltd. is a high-tech enterprise that specializied in the research and develop and manufacture of Paper strap production line, PP box strap production line and all kinds of automatic winder and PP PET strapping. Vision: Committed to becoming t...
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