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{"title":"The Best Quality and Best Price Iron\/aluminum\/stainless Steel Smelting\/smelting","imgUrl":"https:\/\/img.chinax.com\/nimg\/c6\/76\/5969403a88e96b756d0b9f29b829-200x200-1\/the_best_quality_and_best_price_iron_2faluminum_2fstainless_steel_smelting_2fsmelting_furnace.jpg","attrs":{"Brand Name":"Shaanxi Chengda","Model Number":"Negotiate based on equipment processing capacity","Certification":"ISO9001","Place of Origin":"China"}}
Ferrovadium furnace is a special core industrial furnace dedicated to the smelting of ferrovadium alloys. It adapts to electro-silicon thermal process and electro-aluminum thermal process, uses electric arc as heat source to efficiently reduce raw materials such as vanadium pentoxide and vanadium trioxide. Featuring high smelting efficiency, high vanadium recovery rate, low energy consumption and high automation, it is widely applied in metallurgy, special steel, aerospace and other industries.
Core Advantages
Professional smelting design
Optimized for high temperature (1600-1800℃) and strong corrosion during ferrovadium smelting. The furnace lining adopts composite structure of magnesia brick, chrome-magnesia brick and corundum slag ramming, featuring high temperature resistance, erosion resistance and long service life.
High efficiency & energy saving
Available in standard capacity from 1.5t to 5t, matched with 1800kVA transformer. Equipped with conductive cross arm and precise electrode lifting control system, it achieves high thermal efficiency and low power consumption, with vanadium recovery rate over 95%.
Safe & stable operation
Adopts full water-cooled furnace cover and sealed furnace body design, equipped with furnace tilting, furnace cover lifting & rotating and explosion-proof smoke exhaust system, ensuring safe operation and convenient maintenance.
Intelligent control
Adopts PLC automatic control system to realize full-process automatic operation of batching, heating, smelting, slag tapping and iron tapping. Real-time monitoring of temperature, current and voltage ensures stable smelting quality.
Strong flexibility
Customizable capacity from 1.5t to 10t, compatible with various raw materials including vanadium slag, V₂O₅ and V₂O₃, meeting diverse production capacity demands.
Water-cooled sealed furnace cover with lifting and rotating mechanism, reducing heat loss and flue gas emission.
Electrode System
High-purity graphite electrodes matched with servo lifting device, which can automatically adjust electrode height and current to stabilize electric arc and control temperature accurately.
Tilting Mechanism
Electric/hydraulic tilting drive structure, realizing thorough separation of slag and molten iron with smooth discharging.
Electric Control System
Professional metallurgical transformer and PLC intelligent control cabinet, integrated with data acquisition, power regulation, safety interlock and fault alarm functions.
Auxiliary Systems
Complete supporting systems including material conveying, dust removal, cooling water circulation and slag treatment to form a one-stop production solution.
Main Technical Parameters
Item
Specification
Rated Capacity
1.5t/3t/5t (Customizable up to 10t)
Transformer Capacity
1800kVA
Working Voltage
127/220V
Rated Current
4750A
Graphite Electrode Diameter
200mm
Smelting Temperature
1600-1800℃
Tilting Angle
Slag tapping ≥20°, Iron tapping ≥45°
Furnace Lining Material
Magnesia brick + corundum slag ramming
Control Mode
PLC automatic / manual mode
Application Fields
Mass production of FeV40, FeV50, FeV60 ferrovadium alloys
Vanadium element addition for high-strength steel and stainless steel
Preparation of high-end vanadium-based materials for aerospace and new energy industries
Comprehensive recovery and utilization of vanadium secondary resources
Our Strengths
We have more than 20 years of professional experience in R&D and manufacturing of metallurgical electric furnaces. We provide one-stop services including customized design, production, installation, commissioning, technical training and after-sales maintenance. Our reliable equipment has been sold well at home and abroad with good market reputation.
Shaanxi Chengda Industrial Furnace Manufacturing Co., Ltd. is a high-tech enterprise specialized in the research, design, and manufacturing of various industrial furnaces, including AC and DC steelmaking electric arc furnaces, ladle refining furnaces, ferroalloy ore thermal furnaces, ferroall... Shaanxi Chengda Industrial Furnace Manufacturing Co., Ltd. is a high-tech enterprise specialized in the research, design, and manufacturing of various industrial furnaces, including AC and DC steelmaking electric arc furnaces, ladle refining furnaces, ferroalloy ore thermal furnaces, ferroall...
