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Shaanxi CHENGDA Industry Furnace MAKE Co., Ltd.

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China Hot Slag Conditioning Furnace Equipment
China Hot Slag Conditioning Furnace Equipment

  1. China Hot Slag Conditioning Furnace Equipment

Hot Slag Conditioning Furnace Equipment

  1. MOQ: 1 unit
  2. Price: The price will be negotiated based on the technical requirements and supply scope of Party A
  3. Get Latest Price
Payment Terms L/C,D/P,T/T,Western Union
Supply Ability Complete production supply chain, supply on time, and meet quality standards
Delivery Time 2 months
Packaging Details Discuss according to the specific requirements of Party A
Type Waste Treatment Equipment
Product Territory Shaanxi, China
Specifications And Models customizable
Application Treatment of solid hazardous waste
Current Drain 4500-4800
Capacity 8-10t/h
Terms Of Delivery New
Manufacturing Region Shaanxi, China
Electric Furnace Type Semi-closed electric arc furnace
Power Consumption 1200 °
Equipment Production Area Xi 'an, China
Brand Name Shaanxi Chengda
Model Number Negotiate based on equipment processing capacity
Certification ISO 9001
Place of Origin China

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms L/C,D/P,T/T,Western Union Supply Ability Complete production supply chain, supply on time, and meet quality standards
Delivery Time 2 months Packaging Details Discuss according to the specific requirements of Party A
Type Waste Treatment Equipment Product Territory Shaanxi, China
Specifications And Models customizable Application Treatment of solid hazardous waste
Current Drain 4500-4800 Capacity 8-10t/h
Terms Of Delivery New Manufacturing Region Shaanxi, China
Electric Furnace Type Semi-closed electric arc furnace Power Consumption 1200 °
Equipment Production Area Xi 'an, China Brand Name Shaanxi Chengda
Model Number Negotiate based on equipment processing capacity Certification ISO 9001
Place of Origin China
High Light hot slag conditioning furnaceslag treatment furnace equipmenthazardous waste conditioning furnace

Hot Slag Conditioning Furnace Equipment Introduction & Technical Parameters

1. Equipment Overview

The hot slag conditioning furnace is core thermal equipment for metallurgical solid waste resource utilization. It receives hot molten slag at about 1300℃ discharged from submerged arc furnaces and blast furnaces. Through electric arc heating, component conditioning and homogenization treatment, it stabilizes molten slag temperature at 1450–1500℃, accurately adjusts chemical composition and flow rate. The treated slag can be directly supplied for rock wool fiber forming and building material raw materials, realizing hot slag direct utilization, waste heat recovery and zero discharge of solid waste.

Core Functions

  • Slag receiving & storage: Closed slag feeding to reduce heat loss and dust emission
  • Temperature rising: Three-phase electric arc heating to compensate temperature drop of 100–150℃
  • Component conditioning: Add quartz sand, limestone and other additives with max conditioning ratio ≤30% to adjust acidity coefficient to optimal fiber-forming range
  • Temperature & composition homogenization: Combined electric arc stirring and bottom nitrogen injection, temperature uniformity ±5℃
  • Quantitative slag tapping: Water-cooled slag outlet for stable flow control matching centrifuge production
  • Waste heat recovery: Flue gas waste heat utilization rate ≥80% for preheating and power generation

Structural Composition

  1. Furnace body: All-steel shell + multi-layer refractory lining (high-alumina brick / silicon carbide ramming mass)
  2. Furnace cover: Plate-type water cooling with airtight seal, reserved holes for electrodes, feeding and smoke exhaust
  3. Electrode system: 3 graphite electrodes with hydraulic lifting and automatic arc length adjustment
  4. Short net & water-cooled cables: Energy-saving design to lower impedance and power consumption
  5. Slag tapping outlet: Side water-cooled copper slag door + bottom residual iron outlet
  6. Nitrogen stirring system: Furnace bottom porous nitrogen injection guns for uniform mixing
  7. Transformer: Special electric furnace transformer with 35kV input and 11-level voltage regulation
  8. Electric control system: PLC + touch screen, automatic closed-loop control of temperature, power and electrode lifting

Core Advantages

  • High efficiency & energy saving: Power saving ≥15% compared with traditional cold slag remelting
  • Precise control: Outlet slag temperature 1480±5℃, stable flow rate
  • Eco-friendly operation: Fully enclosed structure matched with bag dust removal, no dust and wastewater discharge
  • Wide adaptability: Applicable to silicomanganese slag, ferronickel slag, blast furnace slag, conditioning ratio 0–30%
  • Long service life: Water-cooled key parts plus high-quality refractory materials, furnace lining service life ≥18 months

2. Main Technical Parameters (Standard 3200kVA Model)

Furnace Body Parameters

  • Rated molten slag capacity: 45t
  • Outer furnace shell diameter: φ4400mm
  • Inner furnace diameter: Upper φ3200mm / Lower φ3000mm
  • Furnace depth: 1700mm
  • Overall furnace height: 2800mm
  • Working pressure: Slight positive pressure 50–100Pa
  • Refractory material: Working layer high-alumina brick, thermal insulation layer lightweight insulating brick

Electrical Parameters

  • Transformer model: HKSSPZ-3200/35 (20% overload capacity)
  • Rated capacity: 3200kVA
  • Primary voltage: 35kV
  • Secondary voltage: 170–290V (11 adjustable gears)
  • Secondary current: 9130A
  • Graphite electrode diameter: φ400mm
  • Electrode lifting stroke: 1200mm
  • Electrode feeding speed: 50–100mm/h
  • Short net voltage drop: ≤5V
  • Power factor: ≥0.85

Process Technical Parameters

  • Inlet slag temperature: 1250–1350℃
  • Outlet slag temperature: 1450–1500℃ (standard 1480℃)
  • Temperature control accuracy: ±5℃
  • Slag output capacity: 5t/h (adjustable 3–6t/h)
  • Maximum conditioning mass ratio: 30%
  • Slag acidity coefficient (Mk): 1.2–1.5
  • Molten slag density: 2.3t/m³
  • Power consumption: ≤220kWh per ton of slag
  • Waste heat recovery capacity: ≥600kcal per ton of slag

Auxiliary System Parameters

  • Nitrogen working pressure: 0.6–0.8MPa
  • Nitrogen flow rate: 50–80Nm³/h
  • Cooling water pressure: 0.4–0.6MPa
  • Total cooling water flow: ≥120m³/h
  • Exhaust flue gas temperature: ≤250℃
  • Dust removal air volume: 8000–10000Nm³/h

3. Model Selection Specification


Model Capacity Slag Output Capacity Transformer Power Electrode Diameter
RZ-1500 30t 3t/h 1500kVA φ350mm
RZ-3200 45t 5t/h 3200kVA φ400mm
RZ-5000 60t 8t/h 5000kVA φ450mm

4. Application Fields

  1. Rock wool & mineral wool production: Direct fiber forming with silicomanganese slag and ferronickel slag
  2. Building material raw materials: Modified blast furnace slag for glass-ceramics and permeable bricks
  3. Waste heat utilization: Flue gas waste heat recovery for power generation and heating
  4. Harmless treatment of solid waste: Heavy metal stabilization and waste reduction

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Distributor/Wholesaler,Importer,Exporter,Trading Company,Seller

  • Year Established:

    2003

  • Total Annual:

    10millionUSD-10million

  • Employee Number:

    >139

  • Ecer Certification:

    Verified Supplier

  Shaanxi Chengda Industrial Furnace Manufacturing Co., Ltd. is a high-tech enterprise specialized in the research, design, and manufacturing of various industrial furnaces, including AC and DC steelmaking electric arc furnaces, ladle refining furnaces, ferroalloy ore thermal furnaces, ferroall...   Shaanxi Chengda Industrial Furnace Manufacturing Co., Ltd. is a high-tech enterprise specialized in the research, design, and manufacturing of various industrial furnaces, including AC and DC steelmaking electric arc furnaces, ladle refining furnaces, ferroalloy ore thermal furnaces, ferroall...

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  • Shaanxi CHENGDA Industry Furnace MAKE Co., Ltd.
  • Room 1201, Greenland Blue Ocean Building, Zhanba Yi Road, Yanta District, Xi'an City, Shaanxi Province, China
  • https://www.sxcd-furnace.com/

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