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Shaanxi CHENGDA Industry Furnace MAKE Co., Ltd.

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China Coal Gangue Fused Mullite Electric Arc Furnace 4000kVA Mullite Refractory
China Coal Gangue Fused Mullite Electric Arc Furnace 4000kVA Mullite Refractory

  1. China Coal Gangue Fused Mullite Electric Arc Furnace 4000kVA Mullite Refractory

Coal Gangue Fused Mullite Electric Arc Furnace 4000kVA Mullite Refractory

  1. MOQ: 1 set
  2. Price: To be negotiable
  3. Get Latest Price
Supply Ability Complete production supply chain, supply on time, and meet quality standards
Packaging Details Discuss according to the specific requirements of Party A
Transformer Capacity 4000 kVA (customizable)
Output Product Fused mullite M60/M70 aggregate
Discharge Mode Tilting pouring / bottom tapping
Payment Terms L/C,T/T,Western Union,MoneyGram
Electrode Diameter 350 mm graphite electrode
Batch Capacity 5-8 t per heat
Smelting Temperature 1900-2100 deg C
Feed Materials Coal gangue, bauxite, alumina
Delivery Time 2 months
Power Consumption 2000-2500 kWh/t mullite
Furnace Type Electric Arc Furnace (Fused Mullite)
Cooling System Closed-loop water cooling with interlock
Model Number CD-MUL-4000
Brand Name Shaanxi Chengda
Place of Origin Shaanxi, China
Certification ISO9001

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  1. Product Details
  2. Company Details

Product Specification

Supply Ability Complete production supply chain, supply on time, and meet quality standards Packaging Details Discuss according to the specific requirements of Party A
Transformer Capacity 4000 kVA (customizable) Output Product Fused mullite M60/M70 aggregate
Discharge Mode Tilting pouring / bottom tapping Payment Terms L/C,T/T,Western Union,MoneyGram
Electrode Diameter 350 mm graphite electrode Batch Capacity 5-8 t per heat
Smelting Temperature 1900-2100 deg C Feed Materials Coal gangue, bauxite, alumina
Delivery Time 2 months Power Consumption 2000-2500 kWh/t mullite
Furnace Type Electric Arc Furnace (Fused Mullite) Cooling System Closed-loop water cooling with interlock
Model Number CD-MUL-4000 Brand Name Shaanxi Chengda
Place of Origin Shaanxi, China Certification ISO9001
High Light coal gangue mullite electric arc furnacemullite refractory smelting equipmentsolid waste recycling furnace

Coal Gangue Fused Mullite Electric Furnace Overview

The coal gangue fused mullite electric arc furnace is a high-temperature electric melting furnace specially designed for the resource utilization of coal gangue, a major industrial solid waste. Through proportioning coal gangue with bauxite and alumina and melting the charge in an electric arc furnace at 1900-2100°C, the equipment produces high-grade fused mullite (M60/M70) refractory aggregate. This turns solid waste into a high-value refractory raw material for the steel, cement, glass and ceramics industries, realizing both environmental protection and economic benefit.

Core Features

  • Solid Waste Resource Utilization: Directly consumes coal gangue stockpiles and washing rejects, converting low-value aluminosilicate waste into premium fused mullite refractory material with high added value.
  • Stable Mullite Grade: Accurate proportioning control and submerged arc melting guarantee complete mullitization with low free silica and uniform crystal structure, producing M60/M70 fused mullite meeting refractory raw material standards.
  • High-Temperature Arc Melting: Electric arc heating maintains a stable molten bath above 1900°C, fully homogenizing the melt and removing iron impurities through reduction, improving aggregate density and thermal shock resistance.
  • Energy and Cost Efficiency: Optimized furnace lining and electrode control lower unit power consumption to 2000-2500 kWh per ton of mullite, with 24-hour continuous operation for large-scale solid waste treatment.
  • Environmental Compliance: Closed-loop water cooling, fume collection and dedusting systems control dust and exhaust emissions during gangue melting, meeting industrial environmental standards.

Main Technical Parameters

ParameterValue
Furnace TypeElectric Arc Furnace (Fused Mullite)
Transformer Capacity4000 kVA (customizable)
Smelting Temperature1900-2100°C
Feed MaterialsCoal gangue, bauxite, alumina
Output ProductFused mullite M60/M70 aggregate
Batch Capacity5-8 t per heat
Electrode Diameter350 mm graphite electrode
Power Consumption2000-2500 kWh/t mullite
Discharge ModeTilting pouring / bottom tapping
Cooling SystemClosed-loop water cooling with interlock

Production Process

Coal gangue is crushed, ground and proportioned with bauxite and alumina to the mullite composition, then continuously charged into the furnace. The electric arc melts the charge into a homogeneous liquid; iron oxide in the gangue is reduced and settles as a metal layer for separate removal. The purified mullite melt is poured or tapped, cooled, crushed and classified into M60/M70 fused mullite aggregates for refractory production.

Application Fields

  • Fused mullite raw material for refractory castables, bricks and kiln furniture;
  • Coal gangue comprehensive utilization projects and industrial solid waste parks;
  • High-temperature furnace lining materials for steel, cement, glass and ceramics industries.

Selection Guidance

Please provide your coal gangue output, alumina and silica content analysis, and target mullite grade, and our engineers will design the proper proportioning and furnace configuration. Contact us for a customized solid waste utilization proposal and quotation.

Company Details

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,

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 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Distributor/Wholesaler,Importer,Exporter,Trading Company,Seller

  • Year Established:

    2003

  • Total Annual:

    10millionUSD-10million

  • Employee Number:

    >139

  • Ecer Certification:

    Verified Supplier

  Shaanxi Chengda Industrial Furnace Manufacturing Co., Ltd. is a high-tech enterprise specialized in the research, design, and manufacturing of various industrial furnaces, including AC and DC steelmaking electric arc furnaces, ladle refining furnaces, ferroalloy ore thermal furnaces, ferroall...   Shaanxi Chengda Industrial Furnace Manufacturing Co., Ltd. is a high-tech enterprise specialized in the research, design, and manufacturing of various industrial furnaces, including AC and DC steelmaking electric arc furnaces, ladle refining furnaces, ferroalloy ore thermal furnaces, ferroall...

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  • Shaanxi CHENGDA Industry Furnace MAKE Co., Ltd.
  • Room 1201, Greenland Blue Ocean Building, Zhanba Yi Road, Yanta District, Xi'an City, Shaanxi Province, China
  • https://www.sxcd-furnace.com/

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