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Shaanxi CHENGDA Industry Furnace MAKE Co., Ltd.

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China Mineral Tailings Fused Mullite Electric Furnace 3000kVA Waste Smelting Equipment
China Mineral Tailings Fused Mullite Electric Furnace 3000kVA Waste Smelting Equipment

  1. China Mineral Tailings Fused Mullite Electric Furnace 3000kVA Waste Smelting Equipment

Mineral Tailings Fused Mullite Electric Furnace 3000kVA Waste Smelting Equipment

  1. MOQ: 1 set
  2. Price: To be negotiable
  3. Get Latest Price
Supply Ability Complete production supply chain, supply on time, and meet quality standards
Delivery Time 2 months
Packaging Details Discuss according to the specific requirements of Party A
Electrode Diameter 300 mm graphite electrode
Transformer Capacity 3000 kVA (customizable)
Output Product Fused mullite M60/M70 aggregate
Discharge Mode Tilting pouring / bottom tapping
Batch Capacity 3-5 t per heat
Smelting Temperature 1900-2100 deg C
Feed Materials Mineral tailings, bauxite, alumina
Power Consumption 2000-2500 kWh/t mullite
Payment Terms L/C,T/T,Western Union,MoneyGram
Furnace Type Electric Arc Furnace (Fused Mullite)
Cooling System Closed-loop water cooling with interlock
Brand Name Shaanxi Chengda
Certification ISO9001
Model Number CD-MUL-3000
Place of Origin Shaanxi, China

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  1. Product Details
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Product Specification

Supply Ability Complete production supply chain, supply on time, and meet quality standards Delivery Time 2 months
Packaging Details Discuss according to the specific requirements of Party A Electrode Diameter 300 mm graphite electrode
Transformer Capacity 3000 kVA (customizable) Output Product Fused mullite M60/M70 aggregate
Discharge Mode Tilting pouring / bottom tapping Batch Capacity 3-5 t per heat
Smelting Temperature 1900-2100 deg C Feed Materials Mineral tailings, bauxite, alumina
Power Consumption 2000-2500 kWh/t mullite Payment Terms L/C,T/T,Western Union,MoneyGram
Furnace Type Electric Arc Furnace (Fused Mullite) Cooling System Closed-loop water cooling with interlock
Brand Name Shaanxi Chengda Certification ISO9001
Model Number CD-MUL-3000 Place of Origin Shaanxi, China
High Light mineral tailings fused mullite electric furnace ,3000kVA waste smelting equipment ,refractory production waste treatment equipment

Mineral Tailings Fused Mullite Electric Furnace Overview

The mineral tailings fused mullite electric furnace is a high-temperature electric melting furnace developed for the value-added reuse of mineral processing tailings rich in alumina and silica. By proportioning flotation tailings and coal measures tailings with bauxite or alumina and melting at 1900-2100°C in an electric arc furnace, the equipment produces premium fused mullite refractory aggregate from mine waste. It offers mines and dressing plants an integrated solution for tailings reduction, resource recovery and refractory raw material production.

Core Features

  • Tailings Value Recovery: Turns accumulated mineral tailings into M60/M70 fused mullite, reducing tailings dam pressure while creating a new revenue stream for mining enterprises.
  • Composition Adaptability: Flexible proportioning system compensates for variations in tailings alumina and silica content, ensuring a stable mullite composition with uniform crystal growth.
  • Reliable High-Temperature Melting: Electric arc heating sustains 1900-2100°C molten bath conditions, achieving complete mullitization and low bulk density deviation in the final aggregate.
  • Low Operating Cost: Continuous feeding and tapping design with optimized electrode control reduces power consumption to 2000-2500 kWh per ton, making tailings treatment economically viable.
  • Green Mining Support: Closed-loop cooling, fume purification and slag recycling systems help dressing plants meet green mine and circular economy requirements.

Main Technical Parameters

ParameterValue
Furnace TypeElectric Arc Furnace (Fused Mullite)
Transformer Capacity3000 kVA (customizable)
Smelting Temperature1900-2100°C
Feed MaterialsMineral tailings, bauxite, alumina
Output ProductFused mullite M60/M70 aggregate
Batch Capacity3-5 t per heat
Electrode Diameter300 mm graphite electrode
Power Consumption2000-2500 kWh/t mullite
Discharge ModeTilting pouring / bottom tapping
Cooling SystemClosed-loop water cooling with interlock

Production Process

Mineral tailings are dewatered, dried, ground and proportioned with bauxite or alumina to reach the mullite composition. The blended charge is fed continuously into the electric arc furnace, where the melt is homogenized at high temperature. Impurities such as iron oxide are reduced and separated, and the purified mullite melt is poured into cooling pits, then crushed and classified into fused mullite aggregates for refractory applications.

Application Fields

  • Fused mullite aggregate for high-grade refractory castables and shaped refractories;
  • Comprehensive tailings utilization projects for mines and mineral processing plants;
  • Kiln furniture, saggars and furnace lining materials for ceramics and steel industries.

Selection Guidance

Please send us your tailings chemical analysis, annual tailings output and target product grade, and our engineers will provide a tailored furnace configuration and process layout. Contact us for a tailings-to-mullite technical proposal and quotation.

Company Details

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,

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 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Distributor/Wholesaler,Importer,Exporter,Trading Company,Seller

  • Year Established:

    2003

  • Total Annual:

    10millionUSD-10million

  • Employee Number:

    >139

  • Ecer Certification:

    Verified Supplier

  Shaanxi Chengda Industrial Furnace Manufacturing Co., Ltd. is a high-tech enterprise specialized in the research, design, and manufacturing of various industrial furnaces, including AC and DC steelmaking electric arc furnaces, ladle refining furnaces, ferroalloy ore thermal furnaces, ferroall...   Shaanxi Chengda Industrial Furnace Manufacturing Co., Ltd. is a high-tech enterprise specialized in the research, design, and manufacturing of various industrial furnaces, including AC and DC steelmaking electric arc furnaces, ladle refining furnaces, ferroalloy ore thermal furnaces, ferroall...

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  • Shaanxi CHENGDA Industry Furnace MAKE Co., Ltd.
  • Room 1201, Greenland Blue Ocean Building, Zhanba Yi Road, Yanta District, Xi'an City, Shaanxi Province, China
  • https://www.sxcd-furnace.com/

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