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Shaanxi CHENGDA Industry Furnace MAKE Co., Ltd.

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China PLC Control Ladle Refining Furnace LRF Furnace 10T-160T For Steel Making
China PLC Control Ladle Refining Furnace LRF Furnace 10T-160T For Steel Making

  1. China PLC Control Ladle Refining Furnace LRF Furnace 10T-160T For Steel Making

PLC Control Ladle Refining Furnace LRF Furnace 10T-160T For Steel Making

  1. MOQ: 1 unit
  2. Price: The price will be negotiated based on the technical requirements and supply scope of Party A
  3. Get Latest Price
Installation On-site installation and commissioning
Delivery Time 2 months
Ladle Capacity 10-160t
Payment Terms L/C,T/T,Western Union
Application Refining ferroalloys such as ferrochrome, ferromanganese
Temperaturerange Up to 1600°C
Cost Varies depending on size and features
Controlsystem PLC automatic control
Packaging Details Discuss according to the specific requirements of Party A
Supply Ability Complete production supply chain, supply on time, and meet quality standards
Temperature Range 2000-2500°C
Maintenance Easy maintenance with modular components
Model Number Negotiate based on equipment processing capacity
Certification ISO 9001
Place of Origin China
Brand Name Shaanxi Chengda

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  1. Product Details
  2. Company Details

Product Specification

Installation On-site installation and commissioning Delivery Time 2 months
Ladle Capacity 10-160t Payment Terms L/C,T/T,Western Union
Application Refining ferroalloys such as ferrochrome, ferromanganese Temperaturerange Up to 1600°C
Cost Varies depending on size and features Controlsystem PLC automatic control
Packaging Details Discuss according to the specific requirements of Party A Supply Ability Complete production supply chain, supply on time, and meet quality standards
Temperature Range 2000-2500°C Maintenance Easy maintenance with modular components
Model Number Negotiate based on equipment processing capacity Certification ISO 9001
Place of Origin China Brand Name Shaanxi Chengda
High Light PLC control ladle refining furnaceLRF furnace for steel making10T-160T ferroalloy refining equipment

PLC Control Ladle Refining Furnace (LRF) 10T–160T for Steel Making

1. Product Overview

LRF (Ladle Refining Furnace) is essential secondary refining equipment after electric arc furnace / converter steelmaking. This series covers capacity from 10 tons to 160 tons, fully equipped with PLC centralized automatic control system.

It undertakes molten steel heating, temperature adjustment, desulfurization, deoxidation, alloy fine-tuning, inclusion removal and uniform composition & temperature of liquid steel. Widely matched with EAF, BOF production lines for carbon steel, alloy steel, bearing steel, tool steel, stainless steel and high-quality special steel smelting.

We provide customized turnkey solutions including mechanical structure, hydraulic system, power supply, PLC intelligent control, dust removal and auxiliary supporting devices.

2. Working Principle

The ladle filled with primary molten steel is transported to LRF station via ladle car. Three graphite electrodes descend to strike submerged electric arc above molten steel surface, relying on arc radiant heat to heat molten steel rapidly.

Add slagging agent, deoxidizer and alloy materials through automatic feeding bin; combined with bottom argon blowing stirring, realize full mixing of molten steel:
  1. Adjust molten steel temperature to target casting range
  2. Deep desulfurization and removal of oxide inclusions
  3. Accurately fine-tune all alloy element contents
  4. Eliminate temperature difference between upper and lower liquid steel

    Whole refining process parameters (power, electrode position, argon flow, feeding weight) are automatically collected and controlled by PLC.

3. Complete Equipment Composition

3.1 Main Mechanical Frame

  • Furnace body gantry, electrode lifting upright column, cross arm, electrode holding clamps
  • Ladle transport trolley, ladle tilting prevention device, bottom argon blowing seat
  • Water-cooled furnace cover, smoke hood for dust collection

3.2 Power Supply & Short Network System

  • Special refining furnace transformer, high-low voltage power distribution cabinet
  • Low-impedance copper short net, conductive copper tube, water cooling conductive system
  • Reactive power compensation device to improve power factor and reduce power consumption

3.3 Hydraulic Drive System

  • Hydraulic station for electrode lifting, furnace cover opening/closing, ladle positioning
  • Accurate proportional valve control, stable electrode lifting speed, anti-break electrode protection

3.4 Automatic Batching & Feeding System

  • Multi-bin storage silos for lime, fluorite, carbon powder, various alloy materials
  • PLC automatic weighing, quantitative feeding, sealed chute to ladle

3.5 PLC Intelligent Central Control System (Core Feature)

  • Touch screen HMI human-machine interface, real-time display of current, voltage, temperature, refining time, argon flow, feeding quantity
  • Automatic arc length adjustment, constant power refining mode, multi-group refining recipe storage for different steel grades
  • Over-current, over-voltage, water shortage, electrode breakage, furnace cover misalignment interlock protection
  • Data recording, production report export, remote monitoring function optional

3.6 Auxiliary Supporting System

  • Closed circulation cooling water station for electrode clamp & furnace cover
  • Bag dust removal system for flue gas capture
  • Argon pipeline pressure regulating station for bottom bubbling stirring

4. Core Equipment Advantages

  1. Full PLC automatic control, one-click switching of refining process for different steel grades, less manual operation, stable refining quality.
  2. Wide tonnage range: 10T / 15T / 20T / 30T / 40T / 50T / 60T / 80T / 100T / 120T / 160T, matching mini, medium and large steel plants.
  3. Fast heating speed, high thermal efficiency, low unit power consumption for heating molten steel.
  4. Excellent metallurgical effect: ultra-low sulfur molten steel production, high inclusion removal rate, uniform steel composition.
  5. Closed dust collection design, low smoke emission, meet global environmental protection standards.
  6. Complete safety interlock protection to avoid equipment damage and production accidents.
  7. Flexible layout design, compatible with new steelmaking lines and old factory reconstruction projects.

5. Metallurgical Functions & Finished Steel Application

Main Refining Functions

  1. Temperature compensation & constant temperature holding for continuous casting
  2. Deep deoxidation and desulfurization
  3. Precise alloy composition fine adjustment
  4. Argon stirring homogenize temperature & chemical composition
  5. Float up and remove harmful non-metallic inclusions

Applicable Steel Grades

  • Ordinary carbon structural steel, high-strength low-alloy steel
  • Bearing steel, spring steel, alloy tool steel
  • Stainless steel, boiler pressure vessel steel, pipeline steel, automotive special steel

6. Reference Technical Parameters


Item Specification Index
Ladle capacity 10T ~ 160T customizable
Heating mode Three-phase AC graphite electrode electric arc heating
Control mode PLC + HMI full automatic control
Molten steel temperature lifting rate 4 ~ 8 ℃/min
S content after refining ≤0.005% for low-sulfur steel
Argon stirring pressure 0.2–0.6 MPa adjustable
Supporting process Matched with EAF / BOF primary smelting

7. Full Steelmaking Process Matching Flow

EAF/Converter Primary Smelting → Molten Steel Tapping into Ladle → Ladle Car Transport to LRF Station → PLC Automatic Refining (Heating, Slagging, Alloying, Argon Stirring) → On-line Sampling & Composition Detection → Reach Standard → Transport to Continuous Caster

Company Details

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,

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 and 

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 from Quality China Factory
  • Business Type:

    Manufacturer,Distributor/Wholesaler,Importer,Exporter,Trading Company,Seller

  • Year Established:

    2003

  • Total Annual:

    10millionUSD-10million

  • Employee Number:

    >139

  • Ecer Certification:

    Verified Supplier

  Shaanxi Chengda Industrial Furnace Manufacturing Co., Ltd. is a high-tech enterprise specialized in the research, design, and manufacturing of various industrial furnaces, including AC and DC steelmaking electric arc furnaces, ladle refining furnaces, ferroalloy ore thermal furnaces, ferroall...   Shaanxi Chengda Industrial Furnace Manufacturing Co., Ltd. is a high-tech enterprise specialized in the research, design, and manufacturing of various industrial furnaces, including AC and DC steelmaking electric arc furnaces, ladle refining furnaces, ferroalloy ore thermal furnaces, ferroall...

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  • Shaanxi CHENGDA Industry Furnace MAKE Co., Ltd.
  • Room 1201, Greenland Blue Ocean Building, Zhanba Yi Road, Yanta District, Xi'an City, Shaanxi Province, China
  • https://www.sxcd-furnace.com/

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