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{"title":"Industrial tailings treatment electric furnace equipment","imgUrl":"https:\/\/img.chinax.com\/nimg\/85\/df\/e62227a58b02ebef6674f90092ef-200x200-1\/industrial_tailings_treatment_electric_furnace_equipment.jpg","attrs":{"Brand Name":"Shaanxi Chengda","Model Number":"Industrial tailings","Certification":"ISO9001","Place of Origin":"Shaanxi, China"}}
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{"title":"Industrial Mining Equipment for meeting Smelting and Environmental Protection","imgUrl":"https:\/\/img.chinax.com\/nimg\/8a\/1e\/5f09c676b80d8f3541815db61091-200x200-1\/industrial_mining_equipment_for_meeting_smelting_and_environmental_protection_requirements_for_eco_environmental_friendly.jpg","attrs":{"Minimum Order Quantity":"1 unit","Price":"The price will be negotiated based on the technical requirements and supply scope of Party A","Payment Terms":"L\/C,T\/T,Western Union,MoneyGram","Supply Ability":"Complete production supply chain, supply on time, and meet quality standards"}}
{"title":"Purity Ternary Power Battery Grade Nickel Sulfate Project -EAF with Annual","imgUrl":"https:\/\/img.chinax.com\/nimg\/56\/80\/37654a4ec6ad280698251ef68bd6-200x200-1\/purity_ternary_power_battery_grade_nickel_sulfate_project_eaf_with_annual_production_of_30000_tons_metal_content.jpg","attrs":{"Brand Name":"Shaanxi Chengda","Model Number":"Negotiate based on equipment processing capacity","Certification":"ISO 9001","Place of Origin":"Shaanxi China"}}
Industrial tailings treatment electric furnace equipment is specialized thermal processing machinery that uses electric energy to realize harmless treatment and resource utilization of industrial tailings (mineral waste residues after mineral processing), with core applications in metal recovery and building material conversion.
Core Functions
Valuable Metal Recovery: Extracts target metals (e.g., iron, copper, lead, zinc, rare earths) from tailings via high-temperature reduction or smelting.
Harmless Stabilization: Fixes heavy metals (e.g., cadmium, arsenic, chromium) in glassy slag through melting, preventing leaching and environmental pollution.
Resource Conversion: Converts tailings into reusable materials such as slag aggregates, cement clinker, or ceramic raw materials.
Volume Reduction: Reduces tailings volume by 60–80% through melting and solidification, alleviating storage pressure.
Key Technical Principles
Operates at 1400–1800°C using electric heating methods like electric arc, resistance, or induction.
Tailings are mixed with fluxes (lime, silica, fluorite) and reducing agents (coke powder, coal dust) before entering the furnace.
At high temperatures:
Organic pollutants are pyrolyzed and decomposed.
Metal oxides are reduced to elemental metals or alloys, which settle and separate from slag.
Inorganic components form stable, non-toxic glassy slag after cooling.
Common Equipment Types & Characteristics
Equipment Type
Core Advantages
Applicable Tailings
Typical Capacity
Electric Arc Furnace (EAF)
High temperature, large capacity, strong adaptability to complex tailings
Iron ore tailings, polymetallic tailings
5–50 tons/batch
Resistance Heating Furnace
Precise temperature control, low noise, suitable for small-batch high-purity recovery
Rare earth tailings, non-ferrous metal tailings
0.5–5 tons/batch
Induction Furnace
Fast heating, uniform temperature, low energy consumption
Fine-grained tailings, high-value metal tailings
1–10 tons/batch
Typical Application Processes
Pretreatment: Tailings are crushed, dried, and sorted to remove large impurities and adjust moisture content (≤5%).
Batching & Mixing: Mix tailings with fluxes and reducing agents in a specific ratio to optimize smelting conditions.
Electric Smelting: The mixture is fed into the electric furnace for high-temperature reaction (holding time 2–6 hours).
Separation & Recovery: Molten metals are tapped separately for refining; slag is cooled and crushed into building materials.
Gas Treatment: Flue gas is purified via dust removal, desulfurization, and denitrification before discharge.
Core Advantages & Application Scenarios
Advantages
Strong adaptability: Handles tailings with complex components, low metal grades, or high moisture content.
High resource utilization rate: Metal recovery rate reaches 70–95% (varies by tailing type), and slag utilization rate exceeds 90%.
Environmentally friendly: Harmless treatment meets national emission standards, reducing land occupation and pollution risks.
Typical Application Scenarios
Iron ore tailings: Recover iron concentrate and produce slag aggregates for road construction.
Non-ferrous metal tailings (copper, lead, zinc): Extract target metals and convert slag into cement admixtures.
Rare earth tailings: Recover rare earth elements and stabilize radioactive substances.
Coal gangue (coal mining tailings): Generate electricity via combustion and produce coal gangue bricks from slag.
Shaanxi Chengda Industrial Furnace Manufacturing Co., Ltd. is a high-tech enterprise specialized in the research, design, and manufacturing of various industrial furnaces, including AC and DC steelmaking electric arc furnaces, ladle refining furnaces, ferroalloy ore thermal furnaces, ferroall... Shaanxi Chengda Industrial Furnace Manufacturing Co., Ltd. is a high-tech enterprise specialized in the research, design, and manufacturing of various industrial furnaces, including AC and DC steelmaking electric arc furnaces, ladle refining furnaces, ferroalloy ore thermal furnaces, ferroall...