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Precision Welding Ratchet Insert F Clamp for Accurate Positioning
The Precision Welding Ratchet Insert F Clamp for Accurate Positioning is an industrial clamp specifically designed for welding applications. Its core focus is on high-precision positioning and suitability for welding conditions. Compared to general-purpose quick-release F clamps, it features targeted enhancements in clamping stability, positioning accuracy, and resistance to high welding temperatures and vibrations.
Clamp arm material
High-strength alloy steel (40Cr)
Surface treatment
High-temperature powder coating (temperature resistant up to 200℃)
Ratchet gear module
1.2mm
diameter
14mm/18mm/22mm
Screw pitch
2.0mm
Maximum clamping force
8kN/12kN/18kN/22kN/28kN
Positioning accuracy
≤0.2mm (within the entire clamping range)
Proprietary structural design
F-type clamping arm: Made of high-strength alloy steel, forged and heat-treated (quenching + tempering), with a straightness error of the clamping arm ≤ 0.1mm/m.
Ratchet adjustment system: Precision module gears (module 1.2), adjustment stroke accuracy up to 0.5mm/step.
Embedded positioning clamp: Hard alloy wear-resistant pads, with V-shaped/flat dual-position design, and a gap between the pad and the clamping arm slot ≤ 0.05mm.
Bottom connection structure: T-shaped slider with scale markings, compatible with the T-slot of the 3D welding table.
Core advantages
Micron-level Positioning Accuracy: Precision Welding Ratchet Insert F Clamp for Accurate Positioning. The straightness of the clamping arms and the gap between the jaws are precisely controlled, resulting in a positioning error of ≤0.2mm, solving the problem of welding deviations caused by inaccurate positioning of traditional clamps.
Strong Resistance to Welding Conditions: The clamping arms are made of high-temperature resistant material (short-term resistance up to 200℃), and the surface is treated with high-temperature powder coating, preventing welding slag from adhering; the pads are made of hard alloy material, which is wear-resistant and impact-resistant, preventing welding spatter from damaging the clamping jaws.
Multi-position Adaptability: The clamping jaw pads have built-in V-shaped/flat dual positions, allowing for welding and positioning of pipes and plates without changing the clamp, reducing mold change time.
Deep Compatibility with Welding Tables: The bottom T-shaped slider with scale can be directly embedded into the groove of a 3D welding table, supporting the use of multiple clamps in combination to achieve multi-directional positioning of complex workpieces.
Convenient and Efficient Operation: The combination of ratchet quick adjustment and screw rod precise fine-tuning improves efficiency by 60% compared to pure screw rod adjustment, making it suitable for mass welding production lines.
Applicable scenarios
Precision Welding Processes: Applicable to high-precision fields such as automotive parts welding, medical device component welding, and aerospace sheet metal welding.
3D Welding Table Compatibility: The Precision Welding Ratchet Insert F Clamp for Accurate Positioning can be used with multi-hole welding tables and modular welding tables to complete the welding positioning of complex structures such as frames, boxes, and trusses.
Special Workpiece Welding: Suitable for welding irregular parts, thin-walled parts, and lap welding of pipes and plates, preventing workpiece deformation caused by excessive clamping force.
Fixture and Jig Compatibility: The Precision Welding Ratchet Insert F Clamp for Accurate Positioning serves as a core clamping component in welding fixtures and jigs, and can be integrated into automated welding production lines to improve welding consistency.
