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1500×2000mm Steel Component D16 3D Welding Platform
The 1500×2000mm Steel Component D16 3D Welding Platform is a flexible, high-precision welding platform with a 1500×2000mm large work surface, steel construction, D16 (Φ16mm) standard hole pattern, and 5-sided 3D clamping capabilities. It is designed for lightweight, high-precision, and quick-change welding of small to medium-sized or precision parts. It is a core flexible tooling solution for industries such as sheet metal fabrication, automotive parts, electronic enclosures, and medical devices. Unlike the D28 heavy-duty platform, it is more suitable for light to medium loads, high-precision applications, and multi-product, small-batch production scenarios.
Tabletop effective dimensions
1500 × 2000 mm (width × length)
Tabletop thickness
12 mm
Overall height
620 mm
Main body material
Q355B steel plate / HT250 gray cast iron
Base material
100 × 100 mm square steel frame
Equipment net weight
Approximately 480 kg
Hole spacing grid
50 × 50 mm
Hole spacing repeatability accuracy
≤0.05 mm
Key design highlights
Tabletop Reinforcement with Biomimetic Design: The bottom features a dense, cross-ribbed reinforcement structure (100×100mm spacing). Compared to conventional parallel reinforcement ribs, this design increases the tabletop's deformation resistance by 40%, preventing central sagging during large-scale welding and ensuring consistent surface flatness. The steel tabletop undergoes overall annealing and stress relief treatment, preventing internal stress deformation after welding and maintaining accuracy for longer.
5-Sided Hole Array with Even Force Distribution: The side hole array is arranged with equal spacing vertically and symmetrically horizontally, with each row of holes still at 50×50mm spacing. Thickened reinforcement plates are welded to the sides, addressing the issue of easy deformation under stress during 3D clamping. The maximum clamping load on a single side can reach 1.5 tons, far exceeding the conventional D16 table side load limit.
User-Friendly Operation Design:The tabletop edges are rounded and chamfered (R5mm) to prevent bumps and scratches during workshop operation; the base includes pre-drilled holes for tool hooks and a small parts tray, allowing for convenient placement of welding guns, clamps, wrenches, and other tools, reducing workshop clutter; the overall height of 800-850mm conforms to ergonomics, preventing back strain during prolonged operation.
Quick Assembly and Disassembly Splicing Design: The splicing uses D16 tapered locating pins and quick-locking bolts, requiring no auxiliary tools. Two people can complete the splicing of two tables in 5 minutes, a 3-fold increase in efficiency compared to conventional bolt splicing. The tapered locating pins provide higher positioning accuracy than ordinary cylindrical pins, ensuring no misalignment or gaps after splicing.
Multi-functional Hole Compatibility Design: The standard model features smooth holes compatible with all D16 universal fixtures. Custom models can have a mixed layout of smooth holes and M16 threaded holes. Threaded holes are left on the tabletop edges for easy fixing of slag trays, welding fume purifiers, lighting, and other auxiliary equipment, eliminating the need for additional drilling and preventing damage to tabletop accuracy.
Extended value-added services
Fixture Kits: D16 dedicated fixture kits (basic/advanced/pipe-specific versions), one-stop purchasing, 20% cheaper than purchasing separately, and universally compatible across models for life;
Expansion Modules: Rotary platform, hydraulic lifting, tilting frame, welding fume purification, inspection ruler, etc., enabling multi-functional use and adaptation to automated welding;
Production Line Solutions: Multiple units combined with conveyor belts and tooling pallets to form a flexible welding production line, with complete design and installation services provided;
Refurbishment Service: Tabletop refurbishment service available after wear and tear, low cost, extending equipment lifespan and enhancing customer loyalty;
Sample Service: 1000×1000mm D16 samples are available. Sample fees are charged at the original price, and fully refunded for bulk purchases (10 units or more).
Cost analysis of usage
Procurement Cost: The unit purchase price is slightly higher than the 1000×1000mm D16 table, but the cost per square meter is 40% lower (1500×2000mm table is 3㎡, 1000×1000mm table is 1㎡, and the unit price is only twice as much), and it eliminates the need for multiple tables to be joined together, saving on splicing kit costs.
Usage Cost: Replaces more than 80% of specialized tooling, saving tooling design/manufacturing costs of ≥50,000 RMB/year; clamping efficiency is increased by 60%, reducing the clamping time per workpiece from 10 minutes to 4 minutes. Based on welding 50 pieces per day, this saves ≥30,000 RMB in labor costs annually; large work surface and multiple workstations improve production efficiency by 50%, resulting in higher output in the same amount of time.
Maintenance Cost: The steel work surface is easy to maintain; minor wear can be repaired by self-grinding without professional equipment; wear parts (locating pins, bolts) are industry-standard parts, low in price, and readily available; the nitrided work surface has a lifespan of 3-5 years, which is 3 times that of ordinary powder-coated tables, resulting in 60% lower annual equipment depreciation costs.
Scrap/Upgrade Cost: The steel main body is recyclable, and has high metal recycling value after being scrapped; the D16 fixtures are industry-standard, and can continue to be used if the customer upgrades to a larger welding table or changes brands, eliminating the need to repurchase fixtures and saving ≥20,000 RMB in parts costs.
Core Conclusion: The annual comprehensive usage cost of the 1500×2000mm Steel Component D16 3D Welding Platform is more than 50% lower than that of ordinary welding tables, making it a "cost-effective choice" for precision welding of small and medium-sized parts.