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10Ton 300‑3000mm Self‑Aligning Turning Rolls, Dual‑Drive Tank Welding Rotator CE Certified
Product Overview
This 10-ton self-adjusting turning roll set features mechanical self-centering structure with automatic roller adjustment to fit different tank diameters without manual repositioning.
1.Complete Drive System
Full set contains one driving frame plus one idler frame, offering stable rotary support for heavy cylindrical workpieces during welding and finishing operations.
2.Enhanced Welding Quality
Uniform rotating speed minimizes welding defects and coordinates with welding manipulators to enable semi-automatic tank production workflows.
3.Industrial Applications
Widely adopted in tank fabrication workshops, pressure-vessel factories, chemical equipment manufacturing, and metal processing plants.
Core Advantages
Automatic position adjustment eliminates manual roller spacing changes between tank sizes
Synchronous dual-motor drive ensures stable rotation without slipping or vibration under full 10-ton load
Standard PU rollers prevent surface scratches; cast-steel rollers available for high-temperature applications
Wide-range VFD speed control meets diverse welding, polishing, and lining processing requirements
Technical Specifications
Parameter
Specification
Model
ZTG-10 Self-Aligning Turning Roll
Rated Load
10 Ton (complete set)
Workpiece Diameter Range
300mm - 3000mm
Standard Roller Material
PU roller; cast-steel roller optional
Drive System
Dual-motor synchronous drive
Control Mode
VFD stepless speed control
Primary Application
Storage tank and pressure vessel girth welding
Power Supply
380V standard, 400V/415V/480V customizable
Operating Principle
Combined frame structure with driving and idler frames jointly supporting cylindrical workpieces while transferring rotary power.
1.Mechanical Self-Centering
Roller groups automatically adjust supporting angle according to workpiece outer diameter to achieve precise centering.
2.Precision Speed Control
Inverter precisely controls motor speed to maintain stable linear velocity for consistent girth welding seams.
3.Rotation Welding Method
Tank rotates on turning rolls while welding torch remains stationary for continuous circumferential welding operations.
Quality Assurance
Full-load running inspection performed on each unit before shipment
Stress-relieved welded frame construction prevents long-term deformation
Reliable core components from well-known brands for harsh-condition operation
What is included in one complete set of 10-ton self-aligning turning rolls?
A full set consists of one driving frame and one idler frame, with other accessories available as options.
Will the workpiece drift axially during long-hour continuous rotation?
Self-aligning design effectively reduces drifting. Anti-drift structures are available as optional upgrades for strict positioning requirements.
Is continuous 24-hour non-stop operation allowed?
Yes, the system supports long-term continuous operation under rated load conditions for mass production environments.
Can I replace PU rollers with steel rollers on-site later?
Yes, we provide matching cast-steel rollers for on-site replacement based on your specific working conditions.
How long is the machine warranty period?
12-month whole-machine warranty, excluding normal wear and consumable parts.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter
Year Established:
2005
Total Annual:
5million-10million
Employee Number:
40~120
Ecer Certification:
Verified Supplier
Welcome to Wuxi Lemar Machinery Equipments Co., Ltd., where innovation drives automation and precision defines quality!
As a modern high-tech enterprise, we specialize in the research, development, design, manufacturing, sales, and service of advanced welding and cutting solutions.
We offe...
Welcome to Wuxi Lemar Machinery Equipments Co., Ltd., where innovation drives automation and precision defines quality!
As a modern high-tech enterprise, we specialize in the research, development, design, manufacturing, sales, and service of advanced welding and cutting solutions.
We offe...