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2 Ton Automatic Welding Positioner for Heavy Steel Component Welding
Product Overview
Built for heavy-weight, thick-wall workpieces, this welding positioner features a thickened base and turntable plus high-torque drive assembly. It solves real-site challenges including difficult manual turnover, workpiece shake, and poor weld formation. Widely used as core auxiliary equipment for heavy-duty automatic welding workshops.
Key Features
Rated load 2 Ton. Integral thick steel plate frame resists deformation under long-time full-load operation
High-power reducer motor with frequency control delivers ample low-speed torque and smooth rotation without jamming or offset
360° bidirectional continuous rotation and 0°-90° electric tilting, adjusting any weld seam to ideal flat welding position
Reserved signal interfaces support synchronous linkage with heavy welding robots to build full-automatic welding production lines
Technical Parameters
Item
Specification
Rated Load
2 Ton
Tilting Angle
0°-90° electric tilting
Rotation Mode
360° bidirectional continuous rotation
Speed Control
Variable frequency stepless speed regulation
Control Method
Hand pendant + cabinet dual control
Working Voltage
Customized on demand
Robot Interface
Available for robot linkage
Matching Suggestion
Connect with welding robot unit to achieve automatic positioning for heavy workpieces
Combine with MIG / SAW welding sources to complete full-set heavy-part welding station
Install custom chuck fixtures for fast clamping of circular workpieces
Add conductive device to avoid arc damage on main transmission parts
Cooperate with auxiliary tooling for irregular heavy component batch welding
Application Scenarios
Heavy steel structure processing: positioning weld for large steel columns, bearing supports and heavy section steel components
Medium & large storage tank manufacturing: automatic welding of longitudinal and circumferential seams for tanks and thick-wall cylinders
Engineering machinery parts production: welding of equipment bases, large hinge supports and heavy structural components
Large-diameter pipe & big-size flange machining: solves positioning difficulties for thick pipes and oversized flanges
Mass production in heavy industry workshops: reduces manual handling work and eliminates overhead welding risks
Frequently Asked Questions
Q1: Can this positioner run continuously under full-load condition?
A1: Yes. Reinforced transmission components support long-hour heavy-load industrial operation.
Q2: Is robot synchronous function available?
A2: Synchronous signal port is reserved, it can link with welding robot for automated workflow.
Q3: Does it handle workpieces with certain eccentricity?
A3: Standard model accepts limited eccentricity; reinforced anti-eccentricity version can be ordered.
Q4: What accessories can be equipped together?
A4: Custom chuck, conductive device and special fixtures are all optional for different workpieces.
Q5: Can power supply be adjusted for overseas markets?
A5: Voltage and frequency can be modified to match local industrial power standards.
Each unit undergoes strict factory running test before shipment. Test documents are provided. We offer remote operation guidance, parameter debugging and long-term spare-parts supply for global buyers.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter
Year Established:
2005
Total Annual:
5million-10million
Employee Number:
40~120
Ecer Certification：
Verified Supplier
Welcome to Wuxi Lemar Machinery Equipments Co., Ltd., where innovation drives automation and precision defines quality!
As a modern high-tech enterprise, we specialize in the research, development, design, manufacturing, sales, and service of advanced welding and cutting solutions.
We offe...
Welcome to Wuxi Lemar Machinery Equipments Co., Ltd., where innovation drives automation and precision defines quality!
As a modern high-tech enterprise, we specialize in the research, development, design, manufacturing, sales, and service of advanced welding and cutting solutions.
We offe...
