Ecer asks for your consent to use your personal data to:
Personalised advertising and content, advertising and content measurement, audience research and services development
Store and/or access information on a device
Your personal data will be processed and information from your device (cookies, unique identifiers, and other device data) may be stored by, accessed by and shared with 135 TCF vendor(s) and 65 ad partner(s), or used specifically by this site or app.
Some vendors may process your personal data on the basis of legitimate interest, which you can object to by do not consent. Contact our platform customer service, you can also withdraw your consent.
Your message must
be between 20-3,000 characters!
Submit Requirement
Thank You!
Your requirement has been sent. we will contact you quickly!
{"title":"HGZ-40 40 Ton Self-Aligning Welding Rotator Automatic Centering Turning Rolls","imgUrl":"https:\/\/img.chinax.com\/nimg\/f3\/26\/c367050e69ec7f2147c0b4d66fd4-200x200-1\/hgz_40_40_ton_self_aligning_welding_rotator_automatic_centering_turning_rolls.jpg","attrs":{"Brand Name":"LEMAR","Model Number":"HGZ-40","Certification":"CE","Place of Origin":"WUXI"}}
{"title":"40T Hydraulic Welding Rotator Fit Up For 500 - 5000mm Pipe Welding","imgUrl":"https:\/\/img.chinax.com\/nimg\/75\/3c\/77ee09084a4e58d5a7beba9d917f-200x200-1\/40t_hydraulic_welding_rotator_fit_up_for_500_5000mm_pipe_welding.jpg","attrs":{"Brand Name":"Lemar","Model Number":"YYZD-40","Certification":"CE Certificate","Place of Origin":"China"}}
{"title":"Anti-slip PU Wheel 40 Ton Welding Roller Frame Pressure Vessel Use","imgUrl":"https:\/\/img.chinax.com\/nimg\/56\/c9\/84bf19bf29dcaf562d54330a387f-200x200-1\/anti_slip_pu_wheel_40_ton_welding_roller_frame_pressure_vessel_use.jpg","attrs":{"Brand Name":"LEMAR","Model Number":"ZTG-40","Certification":"CE","Minimum Order Quantity":"1"}}
{"title":"60T Adjustable Welding Rotator Heavy Duty Polyurethane Roller For Pipe Cylinder","imgUrl":"https:\/\/img.chinax.com\/nimg\/37\/fe\/67823b277dbcb26f449b1b944bde-200x200-1\/60t_adjustable_welding_rotator_heavy_duty_polyurethane_roller_for_pipe_cylinder_welding.jpg","attrs":{"Brand Name":"Brand","Model Number":"ZTG-60","Certification":"CE Certificate","Place of Origin":"China"}}
{"title":"VFD Stepless Speed 3Ton Adjustable Welding Rotator for Tank Cylinder Welding","imgUrl":"https:\/\/img.chinax.com\/nimg\/f7\/0d\/1aed5fe97ba76a11bcfac4e2b6b4-200x200-1\/vfd_stepless_speed_3ton_adjustable_welding_rotator_for_tank_cylinder_welding.jpg","attrs":{"Brand Name":"LEMAR","Model Number":"KTG-03","Certification":"CE","Place of Origin":"WUXI"}}
{"title":"5 Ton Adjustable Welding Rotator Heavy Duty Pipe Tank Turning Roller","imgUrl":"https:\/\/img.chinax.com\/nimg\/81\/21\/960f0440c7de2f8837c8cde0e30a-200x200-1\/5_ton_adjustable_welding_rotator_heavy_duty_pipe_tank_turning_roller.jpg","attrs":{"Brand Name":"LEMAR","Model Number":"KTG-05","Certification":"CE","Place of Origin":"WUXI"}}
HGZ-40 40 Ton Self-Aligning Welding Rotator Automatic Centering Turning Rolls for Cylinder & Vessel Welding
Factory direct supply 40 ton self-aligning welding rotator with automatic centering design. No manual spacing adjustment required. Equipped with steel-PU composite roller and frequency stepless speed regulation. Stable running, no deviation. Widely used for pressure vessel, boiler, tank, pipeline circumferential welding. CE certified, custom service available.
Technical Specifications
Item
Standard Parameter
Custom Options
Rated Load Capacity
40 Ton (20T drive + 20T idler)
5T-200T customized specification
Applicable Workpiece Diameter
Φ500mm - Φ4800mm
Φ350mm-Φ6000mm customized range
Adjustment Mode
Full automatic self-aligning
Precision anti-drift system upgrade
Roller Material
Steel core + PU rubber composite roller
Full steel roller / high wear-resistant PU roller
Driving Motor Power
2×1.5KW national standard motor
Enhanced heavy-duty motor
Rotating Speed
130-1300mm/min stepless speed
50-2000mm/min customized speed
Control Mode
Handheld remote + local control box
PLC linkage / foot switch / digital display
Working Voltage
380V 50Hz
220V / 415V 60Hz for export
Core Product Advantages
1. Automatic Self-centering Design, High Efficiency
The self-aligning structure realizes automatic spacing adjustment according to the cylinder diameter. No manual screw adjustment, no repeated calibration. It is very suitable for mass production of various cylindrical workpieces, saving a lot of setup time.
2. Heavy-duty Welded Frame, Stable Bearing
The whole base adopts thick steel plate welding structure with stress relief treatment. The 40-ton heavy load runs stably for a long time without deformation, no foundation fixing required, easy to place and move.
3. Anti-scratch Composite Roller
Steel core integrated vulcanized rubber roller features strong bearing capacity, anti-slip and anti-wear performance. It can effectively protect the workpiece surface and avoid scratching the paint layer, with 3 times longer service life than ordinary rubber rollers.
Application Scope
This 40-ton self-aligning welding rotator is widely used in pressure vessel manufacturing, boiler factory, petrochemical equipment, LNG storage tank, environmental protection gas tank, large-diameter steel pipe, wind power tower segment, metallurgical tank and ship cylinder component processing.
Suitable for circumferential submerged arc welding, MIG welding, overlay welding, cylinder surface polishing and lining construction.
It is the preferred automatic welding auxiliary equipment for medium and heavy cylindrical workpieces.
Safety Operation & Precautions
1. Load Capacity Limitation
Never overload the 40-ton rated load. Overload operation causes frame deformation, roller and transmission damage.
2. Workpiece Placement Requirements
Place workpieces centrally and evenly to balance roller stress, avoiding eccentricity, slipping and abnormal vibration.
3. Strict Working Environment
Use in dry and ventilated workshops. Keep away from corrosion, heavy dust and high temperature. Clean rollers regularly to avoid jamming.
4. Standard Power Operation
Operate with standard voltage and professional wiring. Cut off power completely before maintenance to prevent electric leakage.
5. Running Inspection & Maintenance
Check equipment status before startup. Lubricate transmission parts regularly, fasten bolts and replace worn parts. Avoid sudden start/stop.
Frequently Asked Questions
Q1: What is the difference between self-aligning rotator and screw adjustable rotator?
A1: The self-aligning type can automatically adjust the roller distance and center position, no manual operation, higher efficiency, more suitable for mass production. The screw adjustable type is more cost-effective for small batch and multi-style workpieces.
Q2: What is the minimum and maximum workpiece diameter for 40T self-aligning rotator?
A2: Standard applicable diameter is 500mm-4800mm. We can customize ultra-small or ultra-large diameter models according to customer requirements.
Q3: Are the rollers replaceable? What roller types are available?
A3: Rollers are replaceable. We provide steel-PU composite roller (standard), full PU roller and full steel roller for different working conditions.
Q4: Can you provide export voltage and CE certificate?
A4: Yes. We support 220V/415V 60Hz export voltage conversion, provide CE certification, English manual and export packaging.
Q5: Does the machine support low-speed welding?
A5: Yes. The frequency conversion system supports ultra-low speed stable operation, which can meet the welding requirements of thin-wall cylinders and prevent welding deformation.