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20 Ton Welding Rotator, Self-Aligning Welding Roller Bed for Tank, Pipe & Vessel Welding
Product Overview
The 20 ton self-aligning welding rotator is an advanced auxiliary welding equipment designed for cylindrical workpieces. Featuring an innovative self-adjusting roller structure, it automatically adapts to various diameters of tanks, pressure vessels, and pipes. This equipment enables smooth rotation of workpieces during circumferential seam welding, significantly enhancing welding quality and operational efficiency. Widely utilized in pressure vessel manufacturing, boiler production, and pipe fabrication industries.
Technical Specifications
Parameter
Specification
Model
20Ton Self-aligning Welding Rotator
Rated Load
20000kg
Workpiece Diameter Range
500-3200mm
Roller Material
Polyurethane PU roller / Steel roller optional
Rotating Speed
10-1000 mm/min, stepless speed regulation
Main Motor Power
3.0kw
Input Voltage
380V/220V, 50/60Hz Customizable
Control Mode
Wire remote control + Cabinet control
Rotation Direction
Forward / Reverse
Safety Device
Overload protection, emergency stop button
Working Principle
The 20 ton welding rotator operates by driving the driving rollers through a motor and reducer system. The friction generated between the rollers and workpiece facilitates uniform rotation of cylindrical vessels. This mechanism maintains welding seams in a horizontal position for automated circumferential welding, effectively reducing labor intensity while ensuring consistent weld bead quality throughout the process.
Key Features
Self-aligning Design: Automatically adjusts to accommodate workpiece diameter variations, eliminating the need for manual roller spacing adjustments.
PU Rollers Optional: Wear-resistant polyurethane rollers provide low-noise operation and protect workpiece surfaces from scratches. Steel rollers available for heavy-duty applications involving high-temperature workpieces.
Stepless Speed Control: Delivers stable rotation speeds without jitter, making it suitable for TIG, MIG, and SAW automatic welding processes.
Comprehensive Safety Protection: Integrated emergency stop functionality and overload protection systems prevent equipment damage and ensure operational safety.
Robust Construction: Heavy-duty steel welded frame provides exceptional rigidity and stability during full-load operation.
Application Scenarios
Pressure vessel and boiler manufacturing
Stainless steel tank and storage tank production
Pipe, cylinder, and barrel circumferential welding
Oil & gas and chemical equipment fabrication
Metallurgy and machinery processing workshops
Frequently Asked Questions
What is the maximum weight this rotator can bear?
Rated load capacity is 20 tons, suitable for cylindrical workpieces within this weight range.
Can you make track-type 20 ton welding rotator?
Yes, track mobile configurations are available as optional features based on specific workshop requirements.
Can voltage be customized?
We support voltage customization including 220V/380V and 50Hz/60Hz configurations to accommodate different countries' power supply standards.
What material are the rollers?
Polyurethane (PU) rollers are provided as standard. Steel rollers can be selected for applications involving high-temperature workpieces.
What kind of workpieces is this machine suitable for?
This equipment is specifically designed for cylindrical workpieces including tanks, pressure vessels, pipes, and barrels requiring circular seam welding operations.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter
Year Established:
2005
Total Annual:
5million-10million
Employee Number:
40~120
Ecer Certification:
Verified Supplier
Welcome to Wuxi Lemar Machinery Equipments Co., Ltd., where innovation drives automation and precision defines quality!
As a modern high-tech enterprise, we specialize in the research, development, design, manufacturing, sales, and service of advanced welding and cutting solutions.
We offer a dive...
Welcome to Wuxi Lemar Machinery Equipments Co., Ltd., where innovation drives automation and precision defines quality!
As a modern high-tech enterprise, we specialize in the research, development, design, manufacturing, sales, and service of advanced welding and cutting solutions.
We offer a dive...