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Self Adjusting Welding Turning Rolls 1000kg, PU Roller VFD Speed Control for Small Vessel Welding
Product Overview
This 1 ton self-aligning welding rotator is light-duty welding auxiliary equipment, widely used for circumferential seam welding of small cylindrical workpieces, pipes, stainless steel tanks and pressure vessels. The self-aligning structure automatically centers workpieces within the specified diameter range without manual roller spacing adjustment. Equipped with PU rollers, it protects workpiece surfaces from scratches. Variable frequency stepless speed control ensures stable and smooth rotation, greatly improving welding efficiency and weld consistency. Compact and easy to operate, it is suitable for small fabrication workshops and equipment manufacturers.
Core Advantages
Self-aligning structure automatically centers cylindrical workpieces, saving setup time
PU rubber rollers avoid scratching stainless steel, aluminum and painted workpiece surfaces
VFD stepless speed regulation with adjustable rotation speed and forward/reverse rotation
Heavy-duty welded steel frame for stable operation, low noise and long service life
Independent control box with simple buttons, optional foot switch for convenient operation
Compact footprint, easy installation and movement, suitable for small workshop spaces
CE certified with complete protection, meeting global workshop safety standards
Application Industries
Stainless steel tank & pressure vessel fabrication
Pipe fitting and tubular component manufacturing
Food & pharmaceutical processing equipment production
Mechanical equipment and metal structural workshops
Boiler and heat exchanger component welding
Environmental protection and water treatment equipment
Custom metal sheet and cylinder fabrication
Main Technical Parameters
Parameter
Specification
Model
ZTG-1
Rated Load Capacity
1000 kg (1 Ton)
Applicable Workpiece Diameter
Φ20 - Φ800 mm
Roller Material
PU (Polyurethane)
Roller Wheel
Self-aligning / self-adjusting
Drive Mode
Active drive + driven type
Speed Control
VFD stepless speed regulation
Rotation Direction
Forward / Reverse
Input Power
220V 1Ph / 380V 3Ph, 50/60Hz
Motor Power
0.37 kW (VFD driven)
Linear Speed Range
0 - 5000 mm/min (adjustable)
Control Method
Independent control box; foot switch optional
Frame Structure
Welded carbon steel construction
Workpiece Loading
Manual / crane-assisted
Installation & Debugging Steps
Place the welding rotator on flat, horizontal and solid workshop ground
Fix the equipment and ensure the whole machine is stable without shaking
Connect power supply and control cables strictly according to standard wiring instructions
Power on the machine and test forward and reverse rotation functions
Adjust the speed from low to high to check stable operation performance
Place standard workpiece to test automatic centering and rotating effect
Complete running-in test before formal mass production
After Sales Service
12 months warranty for the whole machine (excluding wearing parts)
Online remote technical guidance for installation, commissioning and operation
Permanent spare parts supply with competitive pricing
Professional after-sales team available for video support
Customized design and technical solution support for special workpieces
Optional Accessories
No.
Item
Function
1
Foot switch / pedal
Hands-free start-stop for operator
2
Remote hand controller
Remote speed adjustment
3
Idler turning rolls (additional set)
Longer workpieces support
4
Variable speed motor upgrade
Wider speed range
5
Custom roller material (steel / nylon)
For high-temperature or heavy workpieces
6
Custom frame height / wheelbase
For special workshop layout
Frequently Asked Questions
Q1: What workpiece can this 1T self-aligning rotator handle?
A1: It is designed for small cylinders, pipes, stainless steel tanks and thin-wall pressure vessels within 1 ton load.
Q2: Can I choose 220V single phase power?
A2: Yes, 220V single phase and 380V three phase options are available.
Q3: Is foot switch optional?
A3: Yes, foot pedal switch can be added upon request.
Q4: Can you customize the roller size?
A4: Customization of roller and frame parameters is acceptable according to your workpiece.
Q5: What is your delivery time?
A5: Normally 7-15 working days for standard model.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter
Year Established:
2005
Total Annual:
5million-10million
Employee Number:
40~120
Ecer Certification:
Verified Supplier
Welcome to Wuxi Lemar Machinery Equipments Co., Ltd., where innovation drives automation and precision defines quality!
As a modern high-tech enterprise, we specialize in the research, development, design, manufacturing, sales, and service of advanced welding and cutting solutions.
We offer a dive...
Welcome to Wuxi Lemar Machinery Equipments Co., Ltd., where innovation drives automation and precision defines quality!
As a modern high-tech enterprise, we specialize in the research, development, design, manufacturing, sales, and service of advanced welding and cutting solutions.
We offer a dive...