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YUHONG HOLDING GROUP CO., LTD

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China Replacement U-tube bundles for shell and tube heat exchanger – built to TEMA,
China Replacement U-tube bundles for shell and tube heat exchanger – built to TEMA,

  1. China Replacement U-tube bundles for shell and tube heat exchanger – built to TEMA,
  2. China Replacement U-tube bundles for shell and tube heat exchanger – built to TEMA,
  3. China Replacement U-tube bundles for shell and tube heat exchanger – built to TEMA,
  4. China Replacement U-tube bundles for shell and tube heat exchanger – built to TEMA,

Replacement U-tube bundles for shell and tube heat exchanger – built to TEMA,

  1. MOQ: 1 SET
  2. Price: Negotiable
  3. Get Latest Price
Payment Terms T/T,L/C
Delivery Time 20 - 80 DAYS
Supply Ability 500 Tons/ Month
Packaging Details Wooden case/ Ply-Wooden Cases with Steel Frames
Model Number HEAT EXCHANGER TUBE BUNDLE
Certification ASME VIII Div. 1, PED/97/23/CE, TEMA R, TEMA C, TEMA B
Brand Name YUHONG
Place of Origin CHINA

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms T/T,L/C Delivery Time 20 - 80 DAYS
Supply Ability 500 Tons/ Month Packaging Details Wooden case/ Ply-Wooden Cases with Steel Frames
Model Number HEAT EXCHANGER TUBE BUNDLE Certification ASME VIII Div. 1, PED/97/23/CE, TEMA R, TEMA C, TEMA B
Brand Name YUHONG Place of Origin CHINA
High Light Replacement U-tube bundles for heat exchanger ,TEMA compliant tube bundles ,ASME standard U-tube bundles
Replacement U-tube bundles for shell and tube heat exchanger – built to TEMA, ASME
TUBE BUNDLE for Shell and Tube Heat Exchangers - TEMA, ASME, ASTM

Manufactured to TEMA, ASME Section VIII Div.1, and ASTM Specifications - for Refinery, Petrochemical, and Power Generation Applications


Industry Profile

Yuhong Group Co., Ltd. is a specialized supplier of heat transfer equipment and replacement components for shell and tube heat exchangers, pressure vessels, and air coolers. With extensive experience in high-temperature and high-pressure boiler tube applications, we provide engineered tube bundles that meet the rigorous demands of refinery, petrochemical, and power generation services.


Product Overview

The tube bundle is the core heat transfer component within a shell and tube heat exchanger, consisting of precision-engineered heat exchanger tubes secured to tube sheets, supported by segmental baffles, and stabilized by tie rods and spacers. Our tube bundles feature straight-tube and U-tube configurations, with clearly visible tube-to-tubesheet welding, baffle orientation, and overall assembly integrity.

Typical shell diameters range from 325 mm to 1,400 mm, with tube lengths from 3,000 mm to 12,000 mm. Tube outer diameters are available from 12.7 mm to 220 mm, with wall thicknesses from 2.11 mm to 25.4 mm, depending on design pressure and thermal duty requirements.


Key Components and Material Standards

Each tube bundle comprises four primary sub-assemblies, with material selection per ASTM/ASME specifications:

Component Material Options Applicable Standards
Heat Exchanger Tubes Carbon Steel, Stainless Steel (TP304, TP316L), Alloy Steel ASTM A192 / SA192; ASTM A210 / SA210 Gr.A1; ASTM A213
Tube Sheet Carbon Steel, Stainless Steel, Bimetallic ASME SA516 Gr.70; SA240; TEMA RCB
Baffles Carbon Steel, Stainless Steel ASME SA516; SA240
Tie Rods & Spacers Carbon Steel, Alloy Steel ASTM A193 / A194

Inspection and Testing Requirements

Every tube bundle undergoes the following quality control tests per ASME Section VIII Div.1 and TEMA standards:

Test Type Method Standard Reference
Hydrostatic Test 100% tube-side and shell-side pressure test ASME Section VIII Div.1; ASME SA450
Non-Destructive Examination Eddy Current (ECT) or Ultrasonic (UT) ASTM E213; ASTM E426
Mechanical Testing Flattening, Flaring, Tensile, Hardness ASTM A370
Dimensional Verification Tube sheet hole alignment, baffle spacing, tube-to-tubesheet joint geometry TEMA RCB

Application Scenarios
  • Refinery Services: Crude preheat trains, distillation reboilers, condenser bundles
  • Petrochemical Plants: Reactor effluent coolers, feed/effluent exchangers
  • Power Generation: Feedwater heaters, steam condensers, auxiliary cooling systems
  • Onshore/Offshore Oil & Gas: Gas coolers, intercoolers, and trim coolers

Technical Highlights and Customization

Tube-to-Tubesheet Joint Integrity: Tubes are expanded and seal-welded to the tube sheet, with bore sizes precisely controlled per TEMA RCB to ensure leak-proof performance under thermal cycling.

Anti-Vibration Baffle Design: Segmental baffles are rotationally offset around the longitudinal axis to optimize shell-side flow distribution and suppress tube vibration caused by cross-flow.

U-Bend Flexibility: For U-tube bundles, bent sections are formed with controlled radius to accommodate differential thermal expansion between shell and tubes without requiring expansion joints.

Custom Engineering Capabilities:
  • Material upgrades for sour service (H₂S) or high-temperature creep resistance
  • Specialized U-bend radii per customer drawing
  • Finned tube options for air-cooled or high-viscosity services
  • ASME U-Stamp and NB registration available upon request

Common Questions & Technical Insight
Q: How does baffle spacing affect tube bundle performance and reliability?

Baffle spacing directly influences shell-side velocity, pressure drop, and heat transfer coefficient. Closer spacing increases cross-flow velocity and heat transfer but raises pressure drop—and more critically, increases the risk of flow-induced vibration. TEMA standards recommend evaluating the baffle spacing-to-tube span ratio to avoid resonant vibration. For high-flow applications, we can perform a streamlined vibration analysis to optimize baffle spacing prior to fabrication.

Q: What should I check when inspecting an existing tube bundle for possible replacement?

Key inspection points include: (1) tube wall thickness—measured by ultrasonic testing to determine remaining life; (2) tube-to-tubesheet joint condition—check for crevice corrosion or cracked seal welds; (3) baffle hole wear—enlarged clearance due to tube vibration indicates support degradation; and (4) inlet impingement zone—erosion at the first baffle space is a common failure site. If perforation is localized, plugging may be a short-term option; when thinning exceeds 20% of nominal wall or leakage is widespread, a replacement bundle is the recommended solution.

TEMA heat exchanger tube bundle assembly showing tube-to-tubesheet welding and baffle configuration

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Exporter,Trading Company,Seller

  • Year Established:

    1990

  • Total Annual:

    50M-75M

  • Employee Number:

    50~850

  • Ecer Certification:

    Verified Supplier

Yuhong Holding Group equipments production base at Jiangsu Jiangyin City, Jinjiang City and Yancheng City. Total production area around 184000 square meters, main products : Heat Exchanger, Condenser, Pressure Vessel , Fired Heater, Economizer, Columns, Reactor. Jinjiang Factory: Main Products: ... Yuhong Holding Group equipments production base at Jiangsu Jiangyin City, Jinjiang City and Yancheng City. Total production area around 184000 square meters, main products : Heat Exchanger, Condenser, Pressure Vessel , Fired Heater, Economizer, Columns, Reactor. Jinjiang Factory: Main Products: ...

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  • YUHONG HOLDING GROUP CO., LTD
  • 20 Floor, No.1 New World Building, NO.1018 Min'an Road, Yinzhou District, Ningbo, China, ZIP:315040
  • https://www.tema-heatexchanger.com/

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