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China ASME SA336 F5 Forged Alloy Steel Tubesheet for High Temperature Heat Exchangers
China ASME SA336 F5 Forged Alloy Steel Tubesheet for High Temperature Heat Exchangers

  1. China ASME SA336 F5 Forged Alloy Steel Tubesheet for High Temperature Heat Exchangers
  2. China ASME SA336 F5 Forged Alloy Steel Tubesheet for High Temperature Heat Exchangers
  3. China ASME SA336 F5 Forged Alloy Steel Tubesheet for High Temperature Heat Exchangers
  4. China ASME SA336 F5 Forged Alloy Steel Tubesheet for High Temperature Heat Exchangers

ASME SA336 F5 Forged Alloy Steel Tubesheet for High Temperature Heat Exchangers

  1. MOQ: 1 PC
  2. Price: NON
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Dimensions OD, Thickness & Tube Hole Layout Customized
Material Type Chromium-Molybdenum Alloy Steel
Payment Terms T/T
Material Grade F5
Manufacturing Forged & CNC Machined
Product Type Forged Heat Exchanger Tubesheet
Delivery Time 1 - 4 MONTH
Heat Treatment According to SA336 and Project Requirements
Supply Ability 300 TONS / MONTH
Standard ASME SA336 / ASTM A336
Application Shell & Tube Heat Exchanger and Pressure Equipment
Packaging Details WOODEN CASE, Ply-Wooden Cases with Steel Frames
Model Number ASME SA336 F5
Certification ISO 9001-2015
Brand Name YUHONG
Place of Origin CHINA

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  1. Product Details
  2. Company Details

Product Specification

Dimensions OD, Thickness & Tube Hole Layout Customized Material Type Chromium-Molybdenum Alloy Steel
Payment Terms T/T Material Grade F5
Manufacturing Forged & CNC Machined Product Type Forged Heat Exchanger Tubesheet
Delivery Time 1 - 4 MONTH Heat Treatment According to SA336 and Project Requirements
Supply Ability 300 TONS / MONTH Standard ASME SA336 / ASTM A336
Application Shell & Tube Heat Exchanger and Pressure Equipment Packaging Details WOODEN CASE, Ply-Wooden Cases with Steel Frames
Model Number ASME SA336 F5 Certification ISO 9001-2015
Brand Name YUHONG Place of Origin CHINA
High Light ASME SA336 F5 forged alloy steel tubesheethigh temperature heat exchanger tubesheetforged alloy steel heat exchanger component

ASME SA336 F5 Forged Alloy Steel Tubesheet for High Temperature Heat Exchangers

Product Overview

ASME SA336 F5 tubesheet is a forged chromium-molybdenum alloy steel component manufactured for shell and tube heat exchangers, pressure vessels, and associated high-temperature equipment.

The product is manufactured from ASME SA336 Grade F5 alloy steel forging and machined according to the heat exchanger engineering drawing. Depending on the equipment design, the tubesheet may include tube holes, bolt holes, gasket grooves, pass partitions, sealing surfaces, and other customized machined features.

ASME SA336/A336M covers ferritic alloy steel forgings for pressure and high-temperature parts, including components used in boilers, pressure vessels, and associated equipment. Grade F5 is one of the alloy steel grades covered by the specification.


Material and Standard

ASME SA336 Grade F5 Alloy Steel Forging

Material Standard: ASME SA336 / ASTM A336
Material Grade: F5
Material Type: Chromium-Molybdenum Alloy Steel
Product Type: Forged Heat Exchanger Tubesheet
Manufacturing: Forging + Heat Treatment + CNC Machining

SA336 F5 is generally identified as a 5Cr-0.5Mo class alloy steel, with chromium and molybdenum specified as the principal alloying elements. Published composition data for the current SA336 Grade F5 designation lists chromium at 4.0–6.0% and molybdenum at 0.45–0.65%.


F5 Alloy Steel Material Characteristics

Chromium-Molybdenum Alloy Steel

The alloy composition of SA336 F5 makes it suitable for pressure and elevated-temperature equipment where a chrome-moly forged material is specified by the equipment design.

Typical specified chemical ranges include:

Element Typical SA336 F5 Requirement
Carbon (C) ≤ 0.15%
Manganese (Mn) 0.30–0.60%
Silicon (Si) ≤ 0.50%
Chromium (Cr) 4.00–6.00%
Molybdenum (Mo) 0.45–0.65%
Phosphorus (P) ≤ 0.025%
Sulfur (S) ≤ 0.025%
 

The final chemical requirements should be controlled according to the applicable edition of ASME SA336 and the project specification.


Tubesheet Design

Tube Bundle Support

The tubesheet is a major structural component in a shell and tube heat exchanger.

It provides the interface between the heat exchanger shell, tube bundle, and tube-side components. Tube holes are machined according to parameters such as:

  • Tube outside diameter
  • Tube hole tolerance
  • Tube pitch
  • Tube layout
  • Tube pattern
  • Number of tube holes

Common tube layouts may include:

  • Triangular pitch
  • Square pitch
  • Rotated square pitch

The final layout is manufactured according to the approved heat exchanger drawing.


Pressure Boundary Component

Depending on the exchanger configuration, the tubesheet may also function as part of the pressure boundary separating shell-side and tube-side fluids.

Additional machining can include:

  • Bolt holes
  • Gasket grooves
  • Pass partition grooves
  • Sealing surfaces
  • Counterbores
  • Recesses
  • Customized machined profiles

The geometry should be determined according to the equipment design rather than a standard piping flange dimension.


Manufacturing Process

Alloy Steel Forging

SA336 F5 alloy steel is forged into a tubesheet blank with sufficient machining allowance.

Forging is particularly suitable for customized pressure equipment components requiring large diameters, substantial thicknesses, or complex final machining.


Heat Treatment

ASME A336/A336M specifies heat treatment requirements for alloy steel forgings. Depending on the grade and applicable specification requirements, forgings may be supplied in conditions such as:

  • Annealed
  • Normalized and tempered
  • Liquid quenched and tempered, where applicable

The final heat treatment route should follow the applicable material specification, component dimensions, and purchase requirements.


CNC Machining

After heat treatment, the forged blank is machined according to the heat exchanger drawing.

Typical machining operations include:

  • Outside diameter machining
  • Thickness machining
  • Tube hole drilling
  • Tube hole reaming
  • Bolt hole drilling
  • Gasket groove machining
  • Pass partition machining
  • Facing and surface finishing

Tube Hole Machining

Tube holes can be manufactured according to the specified:

  • Tube OD
  • Tube hole diameter
  • Hole tolerance
  • Tube pitch
  • Tube arrangement
  • Ligament requirements
  • Tube expansion requirements

For expanded tube connections, the tube hole surface condition and dimensional tolerance can be controlled according to the specified tube-to-tubesheet joint design.

Where strength welding or seal welding is specified, the tube hole configuration can be machined to suit the welding procedure and heat exchanger design.


Product Specifications

Item Specification
Product Name ASME SA336 F5 Forged Alloy Steel Tubesheet
Material Standard ASME SA336 / ASTM A336
Material Grade F5
Material Type Chromium-Molybdenum Alloy Steel
Product Type Heat Exchanger Tubesheet
Manufacturing Forged & CNC Machined
Heat Treatment According to ASME SA336 and Project Requirements
Application Heat Exchanger and Pressure Equipment
 

Available Dimensions

ASME SA336 F5 tubesheets are normally manufactured according to customer drawings.

Parameter Specification
Outside Diameter Customized
Thickness Customized
Tube Hole Diameter According to Tube OD
Tube Pitch According to Drawing
Tube Hole Layout Triangular / Square / Customized
Number of Tube Holes According to Drawing
Bolt Holes Customized
Gasket Groove Customized
Pass Partition According to Design
 

Applications

Shell and Tube Heat Exchangers

ASME SA336 F5 forged tubesheets can be manufactured for shell and tube heat exchangers where chromium-molybdenum alloy steel is specified for the pressure component.

Typical equipment includes:

  • Process heat exchangers
  • High-temperature heat exchangers
  • High-pressure exchangers
  • Industrial coolers
  • Thermal processing equipment

Petrochemical Equipment

Chrome-moly alloy steel forgings are commonly associated with pressure and high-temperature equipment. The suitability of F5 for a particular process medium should be determined according to the operating temperature, pressure, corrosion conditions, and equipment design.

Potential applications may include:

  • Refinery equipment
  • Petrochemical process units
  • Hydrogen-related process equipment
  • High-temperature pressure systems

Power and Energy Equipment

The material standard also covers alloy steel forgings for boilers, pressure vessels, and associated high-temperature equipment.

Applications may therefore include components designed for:

  • Power generation equipment
  • Boiler-related pressure systems
  • Thermal processing systems
  • Industrial energy equipment

Quality Control and Inspection

Material Inspection

Inspection may include:

  • Chemical composition analysis
  • Mechanical property testing
  • Heat number traceability
  • Material certificate verification
  • PMI when specified

Dimensional Inspection

Key inspection items can include:

  • Outside diameter
  • Thickness
  • Tube hole diameter
  • Tube hole position
  • Tube pitch
  • Bolt hole dimensions
  • Groove dimensions
  • Flatness
  • Machining tolerances

Non-Destructive Testing

Depending on project requirements, the tubesheet can be supplied with:

  • Ultrasonic Testing (UT)
  • Magnetic Particle Testing (MT)
  • Liquid Penetrant Testing (PT)

ASME A336/A336M also provides supplementary requirements for additional testing or inspection when individually specified by the purchaser.

 

 

asme-sa336-f5-forged-alloy-steel-tubesheet-600x600-0.jpg

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Exporter,Trading Company,Seller

  • Year Established:

    1990

  • Total Annual:

    50M-75M

  • Employee Number:

    50~850

  • Ecer Certification:

    Verified Supplier

Yuhong Holding Group equipments production base at Jiangsu Jiangyin City, Jinjiang City and Yancheng City. Total production area around 184000 square meters, main products : Heat Exchanger, Condenser, Pressure Vessel , Fired Heater, Economizer, Columns, Reactor. Jinjiang Factory: Main Products: ... Yuhong Holding Group equipments production base at Jiangsu Jiangyin City, Jinjiang City and Yancheng City. Total production area around 184000 square meters, main products : Heat Exchanger, Condenser, Pressure Vessel , Fired Heater, Economizer, Columns, Reactor. Jinjiang Factory: Main Products: ...

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  • YUHONG HOLDING GROUP CO., LTD
  • 20 Floor, No.1 New World Building, NO.1018 Min'an Road, Yinzhou District, Ningbo, China, ZIP:315040
  • https://www.tema-heatexchanger.com/

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