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Shenzhen TingFeng Hardware Products Co.,Ltd

  • China,Shenzhen ,Guangdong
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China Ultrasonic Brass Inserts Custom Knurled Fast Installation Lead Free Non Standard
China Ultrasonic Brass Inserts Custom Knurled Fast Installation Lead Free Non Standard

  1. China Ultrasonic Brass Inserts Custom Knurled Fast Installation Lead Free Non Standard
  2. China Ultrasonic Brass Inserts Custom Knurled Fast Installation Lead Free Non Standard
  3. China Ultrasonic Brass Inserts Custom Knurled Fast Installation Lead Free Non Standard

Ultrasonic Brass Inserts Custom Knurled Fast Installation Lead Free Non Standard

  1. MOQ: 1
  2. Price: 0.10-0.60USD
  3. Get Latest Price
Payment Terms T/T
Supply Ability 10000000pieces/per month
Delivery Time 3days/Start
Packaging Details Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements)
Installation Process Structure Optimized for Ultrasonic Welding
Core Advantage Fast Cycle (1-2s/pc) / Strong Bond / No Thermal Stress
Knurling Type Diamond / Annular Groove / Straight / Custom Design
Lead-In Design Precision Chamfer / Ensures Accurate Horn Alignment
Material Options Lead-Free Eco Brass / Low-Lead Brass
Compatible Frequency Suitable for 20kHz, 30kHz, 40kHz Std Ultrasonic Equipment
Plastic Compatibility ABS, PC, PA66, PEEK and other Thermoplastics
Custom Service Non-Std Dimensions / Horn Recommendation Service
Brand Name TF
Model Number TF-006
Certification ISO9001
Place of Origin Shenzhen, China

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms T/T Supply Ability 10000000pieces/per month
Delivery Time 3days/Start Packaging Details Carton packaging 18*15*12cm (packaging can be customized according to customer product requirements)
Installation Process Structure Optimized for Ultrasonic Welding Core Advantage Fast Cycle (1-2s/pc) / Strong Bond / No Thermal Stress
Knurling Type Diamond / Annular Groove / Straight / Custom Design Lead-In Design Precision Chamfer / Ensures Accurate Horn Alignment
Material Options Lead-Free Eco Brass / Low-Lead Brass Compatible Frequency Suitable for 20kHz, 30kHz, 40kHz Std Ultrasonic Equipment
Plastic Compatibility ABS, PC, PA66, PEEK and other Thermoplastics Custom Service Non-Std Dimensions / Horn Recommendation Service
Brand Name TF Model Number TF-006
Certification ISO9001 Place of Origin Shenzhen, China
High Light Ultrasonic brass inserts knurled fast installationCustom lead-free CNC turned partsNon-standard precision brass inserts
Precision Ultrasonic Brass Inserts for High-Speed Automated Plastic Assembly
Quick Product Overview
Designed specifically for high-volume plastic assembly, our ultrasonic brass inserts ensure clean, fast, and consistent bonding. Optimized knurl profiles and lead-in structures enable efficient ultrasonic energy transfer, creating strong mechanical interlocks within 1-2 seconds. We provide customized solutions based on your equipment frequency and plastic type to maximize assembly yield and efficiency.
Product Description
Ultrasonic insertion requires precise insert geometry to prevent energy reflection, insufficient bonding, or tooling damage. With 15 years of precision manufacturing expertise, we've developed specialized insert structures optimized for ultrasonic processes. Our process compatibility engineering ensures optimal performance on your equipment, with recommendations for knurl patterns and lead-in structures based on your specific requirements.
Precision ultrasonic brass insert close-up showing optimized knurl design
Product Features & Advantages
Feature Advantage to You
Knurl Design Optimized for Ultrasonics Specific tooth angle and depth maximize ultrasonic energy absorption, creating strong molecular-level bonds rather than simple mechanical encapsulation
Precise Lead-In & Alignment Structure Precision-machined lead-in chamfer ensures fast, accurate horn alignment, preventing wear, damage, and energy loss
1-2 Second Fast Cycle Time Optimized heat transfer and knurl design complete welding in 1-2 seconds, improving assembly line efficiency and reducing costs
Broad Material & Equipment Compatibility Compatible with 20kHz/30kHz/40kHz equipment and various thermoplastics including ABS, PC, PA66, and PEEK
15 Years Experience & Engineering Support Early engagement with our engineers for horn selection advice and insert optimization, supported by 5,000㎡ factory and 300+ machines
Ultrasonic brass insert manufacturing and quality control process
Product Specifications
Specification Item Detail / Capability Notes / Description
Compatible Ultrasonic Frequency 20kHz, 30kHz, 40kHz Standard Industrial Frequencies Customizable per equipment
Recommended Thread Sizes M2-M6 (Metric); #2-56 to 1/4-20 (Unified) Common sizes for ultrasonic insertion
Optimized Knurl Types Diamond / Annular Groove / Helical Pitch and height adjustable per plastic type
Lead-In Chamfer Design 15°-30° Lead-In Angle / Adaptable to Horn Ensures fast alignment
Material Options Lead-Free Eco Brass / C3604 Free-Cutting Brass Material certs provided
Recommended Plastics ABS, PC, PC/ABS, PA66, PBT, PEEK Targeted parameter guidance provided
Ultrasonic brass inserts in various applications and industries
Product Applications
High-Volume Smart Appliance Assembly: High-speed automated assembly lines for coffee machine, vacuum cleaner, and air purifier housings.

Automotive Interior Production: Ultrasonic insertion processes for instrument panels, door trims, and center console components.

Consumer Electronics Enclosure Assembly: Metal thread insertion for laptop housings and tablet frames.
Frequently Asked Questions (FAQ)
Can you handle complex custom designs and provide design optimization suggestions?
Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
How do you ensure quality consistency and handle defect issues?
We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
What are your lead times and how do you handle urgent orders?
Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Will I get timely responses and professional support throughout the project?
Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Can you provide material certifications and environmental compliance reports?
Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
How do you protect my designs and intellectual property?
We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
What are your payment terms and MOQ requirements?
We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Exporter,Seller

  • Year Established:

    the year20

  • Total Annual:

    20000000-30000000

  • Employee Number:

    60~70

  • Ecer Certification:

    Verified Supplier

 Company Profile Tingfeng Hardware — Your Partner for High-Precision Non-Standard Components Since 2010, with 15 years of dedication, we focus on one mission: solving your “un-makeable, small-batch, urgent, and difficult” non-standard part manufacturing challenges. Core Streng...  Company Profile Tingfeng Hardware — Your Partner for High-Precision Non-Standard Components Since 2010, with 15 years of dedication, we focus on one mission: solving your “un-makeable, small-batch, urgent, and difficult” non-standard part manufacturing challenges. Core Streng...

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Get in touch with us

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  • Shenzhen TingFeng Hardware Products Co.,Ltd
  • 1623, Blk A, Rongchuangzhihui Building, Minzhi Longhua, Shenzhen,Guangdong
  • https://www.tingfengprecision.com/

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