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Custom Connector Terminal Shrapnel – High Precision Metal Stamping for Automotive Electronics
Tingfeng Hardware provides custom connector terminal shrapnel specifically for automotive electronics, manufactured from brass, phosphor bronze, and beryllium copper through high-precision progressive die stamping and selective plating processes. Products comply with IATF 16949 automotive quality system requirements, with PPAP Level 3 documentation support. With 16 years of precision manufacturing experience, we provide high-reliability terminal shrapnel for vehicle sensors, ECU, and harness connectors.
Product Overview
Automotive connector terminal shrapnel are key contact components for signal and power transmission in vehicle electronic systems. Our terminals use high-precision progressive die stamping, achieving complex cross-sectional shapes and precise contact force control. Material selection covers brass (economical), phosphor bronze (high elasticity), and beryllium copper (high reliability), with tin or selective gold plating ensuring solderability and corrosion resistance. Each terminal undergoes 100% dimensional inspection and insertion force testing, supporting a wide operating temperature range of -40°C to +150°C, suitable for various connector applications in engine compartments, cabins, and vehicle sensors.
Features & Advantages
Feature
Advantage to You
IATF 16949 quality system
Meets stringent automotive quality requirements, PPAP Level 3 documentation support
Wide operating temperature range
-40°C to +150°C, adapting to engine compartment and cabin environments
Selective plating process
Gold/tin plating only on contact areas, reducing cost while ensuring performance
High mating cycle design
Mating cycles ≥10000, suitable for high-frequency connection scenarios
16 years automotive electronics experience
Deep understanding of automotive connector standards (USCAR/QC/T), professional engineering support
Product Specifications
Specification Item
Detail / Range
Tolerance / Standard
Material Type
Brass / Phosphor Bronze / Beryllium Copper
Per drawing
Material Thickness
0.15 mm – 0.6 mm
±0.005mm
Mating Cycles
≥ 10,000
Contact force decay <20%
Contact Resistance
≤ 20 mΩ
Measured
Surface Finish
Tin / Gold / Selective Plating
Thickness controlled
Operating Temperature
-40°C – +150°C
Automotive Grade
PPAP Level
Level 3
Available
Packaging
Tape & Reel / Bulk
As required
Product Applications
Vehicle Sensors: Pressure sensor connection terminals, temperature sensor signal contacts, position sensor connector shrapnel
ECU Control Units: Engine control unit terminals, transmission control module pins, body control module contacts
Infotainment Systems: Vehicle display connection terminals, audio system signal contacts, USB connector springs
Frequently Asked Questions
Can you handle complex custom designs and provide design optimization suggestions?
Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
How do you ensure quality consistency and handle defect issues?
We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
What are your lead times and how do you handle urgent orders?
Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Will I get timely responses and professional support throughout the project?
Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Can you provide material certifications and environmental compliance reports?
Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
How do you protect my designs and intellectual property?
We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
What are your payment terms and MOQ requirements?
We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter,Seller
Year Established:
the year20
Total Annual:
20000000-30000000
Employee Number:
60~70
Ecer Certification：
Verified Supplier
Company Profile
Tingfeng Hardware — Your Partner for High-Precision Non-Standard Components
Since 2010, with 15 years of dedication, we focus on one mission: solving your “un-makeable, small-batch, urgent, and difficult” non-standard part manufacturing challenges.
Core Stren... Company Profile
Tingfeng Hardware — Your Partner for High-Precision Non-Standard Components
Since 2010, with 15 years of dedication, we focus on one mission: solving your “un-makeable, small-batch, urgent, and difficult” non-standard part manufacturing challenges.
Core Stren...
