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Vranke Technology Co., Ltd

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China GZR-800-I Automatic Transformer Coil Winding Machine
China GZR-800-I Automatic Transformer Coil Winding Machine

  1. China GZR-800-I Automatic Transformer Coil Winding Machine
  2. China GZR-800-I Automatic Transformer Coil Winding Machine
  3. China GZR-800-I Automatic Transformer Coil Winding Machine
  4. China GZR-800-I Automatic Transformer Coil Winding Machine

GZR-800-I Automatic Transformer Coil Winding Machine

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Center Spacing 800 mm
Spindle Installation Length 1200 mm
Max Diagonal of Rectangular Coil 1000 mm
Min Inner Diameter ≥ 80 mm
Round Enameled Wire Ø0.3 mm – Ø5 mm
Working Speed 0–240 r/min
Max Workpiece Weight 500 kg
Max Outer Diameter ≤ 1000 mm
Max Height ≤ 800 mm
Flat Wire Max 3×20 mm
Max Working Torque 800 N/M
Center Height 950 mm
Model Number GZR-800-I
Brand Name Vrank

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  1. Product Details
  2. Company Details

Product Specification

Center Spacing 800 mm Spindle Installation Length 1200 mm
Max Diagonal of Rectangular Coil 1000 mm Min Inner Diameter ≥ 80 mm
Round Enameled Wire Ø0.3 mm – Ø5 mm Working Speed 0–240 r/min
Max Workpiece Weight 500 kg Max Outer Diameter ≤ 1000 mm
Max Height ≤ 800 mm Flat Wire Max 3×20 mm
Max Working Torque 800 N/M Center Height 950 mm
Model Number GZR-800-I Brand Name Vrank
GZR-800-I Automatic Transformer Coil Winding Machine
Product Overview

GZR-800-I automatic winding machine is a high-precision, fully automatic winding equipment specially designed for medium and small distribution transformers, power transformers, and reactor coils.

The complete machine consists of a main winding host, automatic wire insulation & layer paper feeding system, adjustable tension pay-off stand, pneumatic system, PLC controller, and servo drive system.

With high automation, strong torque output, and stable winding precision, the machine ensures excellent axial tightness and uniform coil compactness. It is especially ideal for high-quality rectangular transformer coil winding.

Main Technical Parameters
Center Height 950 mm
Center Spacing 800 mm
Max Working Torque 800 N/M
Working Speed 0–240 r/min
Speed Control Frequency conversion stepless speed regulation
Spindle Size 60×60 mm (customizable)
Max Spindle Installation Length 1200 mm
Winding Work Range
Max Outer Diameter ≤ 1000 mm
Min Inner Diameter ≥ 80 mm
Max Height ≤ 800 mm
Max Diagonal of Rectangular Coil 1000 mm
Max Workpiece Weight 500 kg
Wire Specification
Flat Wire Max 3×20 mm
Round Enameled Wire Ø0.3 mm – Ø5 mm
Wire Arrangement Precision Minimum adjustable pitch 0.01 mm
Other Parameters
Pneumatic Shaft (2 pcs) OD 400 mm / ID 76 mm / Length 850 mm
Counting System 5-digit digital display, 20-segment preset winding, reversible counting, power-off memory function
Total Power Approx 5 kW
Power Supply 380 V / 50 Hz
Machine Weight 3000 kg
Overall Dimension 3800×1800×1100 mm
Machine Structure & Core Functions
  1. Winding Main Host

    The main machine adopts thick steel plate welded frame with annealing stress relief treatment, ensuring high rigidity and long-term stable operation.

    The transmission gearbox uses large-modulus helical hard-tooth gears with precision grinding processing, offering strong torque output, low noise, and high wear resistance.

    Equipped with frequency conversion speed regulation system:
    • Low speed with full torque for tight coil winding
    • High speed for efficient production
    • Adjustable start/stop acceleration slope + electric brake system
    • High-power reserved motor ensures stable operation under heavy load
  2. Automatic Wire Arrangement & Insulation System

    The servo-driven ball screw wire arranging system ensures precise axial movement controlled by PLC.

    Features:
    • Automatic wire pitch setting for different wire sizes
    • Tension fine adjustment function
    • Pneumatic compression device
    • Manual fine correction during winding to eliminate errors
    • Guarantee neat, tight, and uniform coil layering
  3. Dual Pay-off Rack Device

    The machine is equipped with flat wire pay-off unit + round wire pay-off unit to meet different winding material requirements.

    • Flat wire unit with pneumatic brake provides stepless adjustable tension
    • Constant tension control ensures compact coil structure without loose turns
    • Round wire pay-off structure is compact, smooth, and stable for fine enameled wire winding
Product Advantages
  • Professional design for transformer & reactor coil mass production
  • Super high winding tightness and uniformity, suitable for rectangular coils
  • Full automatic PLC + servo control, easy operation
  • Heavy-duty mechanical structure, durable and low failure rate
  • Dual flat/round wire compatibility, wide application range
  • Adjustable speed, tension and pitch to fit various winding processes
Application Range

Widely used for winding distribution transformers, power transformers, voltage regulators, reactors, and all types of medium and low voltage electrical coil production.

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Trading Company

  • Total Annual:

    >1000000

  • Employee Number:

    >100

  • Ecer Certification:

    Verified Supplier

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  • Vranke Technology Co., Ltd
  • Room 303, North Building, No. 133 Huancheng North Road, Jiangyin City
  • https://www.transformers-machine.com/

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