5.5KW Motor Drive Semi-Automatic Motor Coil Winding Machine with Two Adjustable Blocks (Distance 200mm - 1500mm)

Reliable High-Torque Coil Winding Equipment for Heavy-Duty Electric Motors

Product Overview: Maximize Your Workshop Efficiency

Looking for a robust, reliable, and versatile solution for winding heavy-duty electric motor coils? Our 5.5KW Semi-Automatic Motor Coil Winding Machine is engineered to handle large-scale industrial winding tasks with absolute precision. Equipped with a highly flexible two adjustable Blocks (distance range from 200mm to 1500mm), this winding machine delivers a massive rotational diameter of up to 1500mm. Powered by a high-torque 5.5KW motor, it effortlessly handles heavy gauge wires. With a stepless speed control system (0–80 RPM) managed via an intuitive potentiometer on the control panel, operators can seamlessly adjust spindle speed in real-time to match different wire diameters and winding requirements. Whether you are running a motor repair workshop or a large-scale manufacturing plant, this equipment ensures tight, uniform, and flawless coil layers every single time.

Technical Specifications (Parameter Table)

Key Benefits & Features

• Unmatched Versatility (200mm - 1500mm): The integrated adjustable mandrel eliminates the need for purchasing multiple fixed molds. It easily adapts to various coil sizes, saving your workshop significant tooling costs and storage space.

• Precision Stepless Speed Regulation: The 0–80 RPM variable speed control allows operators to start slow for heavy wire positioning and speed up for standard layers, preventing wire snapping and ensuring perfect tension.

• Industrial-Grade 5.5KW Power: Built for heavy-duty performance, the powerful motor provides stable torque even at low speeds.

• User-Friendly Interface: Clear control panel layout featuring a digital counter for accurate turn tracking and a responsive potentiometer for instant speed adjustment.

Target Applications & Industries

This heavy-duty wire winding machine is widely utilized across global industries for manufacturing and repairing:

• Industrial Electric Motors: Medium to large-sized AC/DC motor stator coils.

• Generators: Large alternator and hydro-generator coil production.

• Motor Repair Shops: Versatile enough to handle custom, one-off rewinding jobs for diverse motor brands.

How It Works (Working Principle)

1. Setup & Sizing: The operator adjusts the distance between the two blocks to the exact required coil length (anywhere between 200mm and 1500mm) and secures it.

2. Wire Anchoring & Programming: The target turn count is set on the electronic counter.

3. Winding & Speed Tuning: As the 5.5KW motor drives the spindle, the operator uses the potentiometer knob to smoothly accelerate or decelerate the rotation (up to 80 RPM), ensuring a precise lay down of the wire.

4. Auto-Stop: The machine tracks the turns automatically and stops precisely when the preset count is reached, ready for the next coil.

Selection & Buying Guide: Is This Machine Right For You?

To ensure this model fits your production line, check the following criteria:

1. Wire Gauge Capability: Ideal for medium to thick wires that require high torque.

2. Coil Dimension Compliance: Perfect if your maximum required coil rotation diameter is under 1500mm.

3. Production Volume: Best suited for high-mix, low-to-medium volume production, or heavy industrial repair shops where flexibility is prioritized over fully-automated high-speed lines.

Frequently Asked Questions (FAQ)

Q1: Can this machine handle both round and rectangular copper wires?

A: Yes. Thanks to the high-torque 5.5KW motor and stable frame design, this machine easily handles both heavy round wires and rigid rectangular copper conductors used in large motors.

Q2: How to adjust the two blocks distance from 200mm to 1500mm?

A: The distance is adjusted manually.

Q3: Does the machine support custom voltage requirements for my country?

A: Absolutely. Our standard configuration is 3-Phase 380V/50Hz, but we provide customized power solutions (such as 220V, 415V, or 440V at 50Hz/60Hz) to comply with your local industrial power grid standards.

Q4: What kind of warranty and after-sales support do you offer?

A: We provide a 1-year warranty on all core components (including the motor and control panel). We also offer lifetime technical support via video consultation and provide detailed operation manuals to ensure seamless installation.

Get a Custom Quote Today!

Boost your motor manufacturing or repair capability with our reliable heavy-duty winding solutions. Contact our engineering team today for factory-direct pricing, shipping estimates, and customization options.