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ZPX400 automatic transformer coil winding machine features 750W servo wire guide, 200rpm high speed, PLC & HMI control. Suitable for flat & round copper/aluminum wire winding for transformer manufacturing.
Overview
The automatic transformer coil winding machine ZPX400 is a high-precision, industrial-grade wire winding equipment designed for professional transformer manufacturing. Built for versatility and consistency, this automatic copper wire winder supports both round and flat copper and aluminum wire winding, covering a wide range of transformer coil production requirements for power, distribution, and electronic transformers. Equipped with a precision 750W servo-driven wire guide system, the coil winding machine delivers accurate, stable wire arrangement during high-speed operation, effectively avoiding wire overlapping and disorderly winding. With a maximum traversing stroke of 400mm, the coil winding machine accommodates coils with a maximum winding height of 400mm. Adopting advanced PLC control and intuitive HMI touch screen operation, the equipment realizes stepless speed regulation, precise turn counting and one-click parameter setting, greatly lowering operation difficulty and improving production consistency. Supported by a matched pneumatic system and foot pedal control, it ensures flexible, labor-saving and safe long-term industrial operation.
Key Features & Technical Advantages
Dual Wire Compatibility: Fully applicable for flat wire and round wire winding, supporting both copper and aluminum materials to meet diverse transformer production needs.
Precision Servo Wire Guide: 750W servo motor drives the wire guide for stable transverse movement; minimum spreading pitch reaches 0.01mm, ensuring neat and uniform coil arrangement without wire deviation.
High-Speed & Stable Operation: 2.2KW main winding motor supports adjustable speed up to 200rpm. Stepless speed regulation allows flexible speed matching for different wire specifications.
Intelligent PLC + HMI Control: Digital control system with 5-digit precise counting function ensures accurate winding turns and stable product yield; touch screen panel enables simple and efficient parameter adjustment.
Humanized & Safe Design: Equipped with pneumatic auxiliary system and foot pedal switch for hands-free operation, improving working efficiency and operational safety in mass production.
Industrial Durable Structure: Triangle tailstock support enhances overall stability; reasonable center height design adapts to various coil fixtures and production environments.
Quick Product Details
Main Motor Power: 2.2kw for stable high-torque winding
Max Working Speed: 200rpm high-efficiency winding
Core Control System: PLC intelligent control + HMI touch screen
Auxiliary System: Pneumatic assisting system + foot pedal control
Precision Function: Accurate 5-digit turn counting
Complete Technical Parameters
The following are standard specifications of the ZPX400 automatic transformer coil winding machine. All technical parameters can be customized according to customer’s actual production and coil processing requirements.
Specification Item
Technical Data
Machine Center Height
900mm
Tailstock Structure
Triangle Supporter (stable load-bearing)
Winding Motor Power
2.2kw
Working Speed Range
0 ~ 200 rpm
Speed Regulation Mode
Stepless Speed Regulation
Control System
PLC + HMI Touch Screen
Max Flat Wire Specification
2.0mm × 8.0mm
Round Wire Diameter Range
Φ0.3mm ~ Φ4.0mm
Maximum Winding Height
400mm
Maximum Rotation Diameter
500mm
Minimum Spread Pitch
0.01mm (high precision wire arrangement)
Counting Function
5-digit precise counting
Counting Turn Range
0 ~ 9999.9 Turns
Wire Guide Motor Power
750W Servo Motor
Wire Guide Transverse Length
400mm
Application Range
The ZPX400 automatic coil winding machine is widely used for winding various transformer coils, including power transformers, distribution transformers, electronic transformers and inductance coils. It is suitable for batch precision winding of flat and round copper/aluminum wires, serving as reliable core processing equipment for transformer manufacturing enterprises.
FAQ
Q: What types of wire can this winding machine process? A: It supports both round and flat wires of copper and aluminum, covering round wire diameter 0.3-4.0mm and max flat wire size 2.0×8.0mm.
Q: Is the winding speed adjustable? A: Yes, it adopts stepless speed regulation with 0-200rpm adjustable range, matching different wire thickness and winding process requirements.
Q: Can the machine ensure neat wire arrangement? A: Equipped with 750W servo wire guide system with 0.01mm minimum pitch, it realizes ultra-precise wire layout and uniform coil winding.
Suzhou Tronsing Technology Co., Ltd, located in Taicang City, Suzhou City, Jiangsu Province, is specialized in manufacturing and providing transformer making equipment, such as coil winding machines, foil winding machines, iron core stacking tables, silicon steel cutting machines, corrugated fin mak... Suzhou Tronsing Technology Co., Ltd, located in Taicang City, Suzhou City, Jiangsu Province, is specialized in manufacturing and providing transformer making equipment, such as coil winding machines, foil winding machines, iron core stacking tables, silicon steel cutting machines, corrugated fin mak...
