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Suzhou Tronsing Technology Co., Ltd

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China ZPX1000 Automatic Coil Winding Machine with 1000mm Maximum Winding Width PLC
China ZPX1000 Automatic Coil Winding Machine with 1000mm Maximum Winding Width PLC

  1. China ZPX1000 Automatic Coil Winding Machine with 1000mm Maximum Winding Width PLC

ZPX1000 Automatic Coil Winding Machine with 1000mm Maximum Winding Width PLC

  1. MOQ: 1 set
  2. Price: Negotiable
  3. Get Latest Price
Chuck two
Rotatingf speed 0 - 160rpm
Payment Terms T/T
Function winding reactor coil
Conductor copper wire or aluminium wire
Winding motor 4.4kw
Supply Ability 100 sets per year
Name Reactor coil winding machine
Delivery Time 35 days
Conductor type flat wire or round wire
Packaging Details seaworthy packing
Winding Width 1000mm maximum
Model Number ZPX1000
Place of Origin China
Certification CE
Brand Name STT

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  1. Product Details
  2. Company Details

Product Specification

Chuck two Rotatingf speed 0 - 160rpm
Payment Terms T/T Function winding reactor coil
Conductor copper wire or aluminium wire Winding motor 4.4kw
Supply Ability 100 sets per year Name Reactor coil winding machine
Delivery Time 35 days Conductor type flat wire or round wire
Packaging Details seaworthy packing Winding Width 1000mm maximum
Model Number ZPX1000 Place of Origin China
Certification CE Brand Name STT
High Light 1000mm Maximum Winding Width Automatic Coil Winding MachinePLC Control Reactor Coil Winding MachineDual Chuck Drive ZPX1000 Coil Winder

Automatic Horizontal Coil Winding Machine ZPX1000 for Reactor Coil Manufacturing

Product Overview

The Automatic Coil Winding Machine ZPX1000 is a professional horizontal winding machine designed for manufacturing reactor coils and other electrical inductive components. The coil winding machine is specially developed for winding copper wire and aluminum wire, including round wire and flat wire, directly onto the iron core with high precision and efficiency. Equipped with a fully automatic control system, dual chuck clamping structure, servo-driven wire guide, and PLC operation system, the ZPX1000 reactor coil winding machine ensures stable winding performance, accurate wire positioning, and consistent coil quality. This automatic coil winder is widely used by manufacturers of reactors and electrical equipment who require reliable automation, precise winding control, and improved production efficiency.

Key Features and Advantages

Fully Automatic Reactor Coil Winding System

The ZPX1000 automatic coil winding machine adopts an advanced PLC control system with a user-friendly touch screen interface. Operators can easily set winding parameters, monitor production status, and complete the winding process efficiently. The automatic operation reduces manual errors and improves production consistency.

High Precision Wire Guide System

The wire guide is driven by a dedicated servo motor, providing precise movement control during the winding process. The excellent start and stop response ensures accurate wire arrangement and uniform coil layers. The minimum spread pitch can reach 0.01mm, making the machine suitable for high-precision reactor coil manufacturing.

Dual Chuck Drive Structure

The machine is equipped with two chucks for securely clamping the iron core. The two driving systems are controlled by one or two motors to ensure balanced torque output and stable core rotation. This design improves winding accuracy and prevents uneven coil formation during operation.

Wide Wire Application Range

The ZPX1000 automatic coil winding machine is suitable for winding:

  • Round copper wire
  • Round aluminum wire
  • Flat copper wire
  • Flat aluminum wire

It can process round wire diameters from Φ0.3mm to Φ5.0mm and flat wires up to 5×12mm, meeting different reactor and transformer coil production requirements.

High Efficiency and Stable Performance

With a maximum winding speed of 160 rpm and a powerful 4.4kW winding motor, the machine provides efficient production while maintaining stable winding quality.

The automatic counting system allows operators to preset the required turns and monitor winding progress accurately.

Technical Specifications

The following specifications are for the standard configuration of the ZPX1000 Automatic Reactor Coil Winding Machine. Customized solutions are available according to different coil designs and production requirements.

Parameter Specification
Model ZPX1000
Application Reactor Coil Winding
Winding Material Copper Wire / Aluminum Wire
Wire Type Round Wire & Flat Wire
Maximum Winding Width 1000 mm
Center Height 900 mm
Round Wire Diameter Φ0.3 – Φ5.0 mm
Maximum Flat Wire Size 5 × 12 mm
Maximum Wound Coil OD 800 mm
Maximum Coil Capacity 1000 kg
Winding Speed 0 – 160 rpm
Winding Motor Power 4.4 kW
Minimum Spread Pitch 0.01 mm
Counting System 5-digit Digital Counter
Maximum Preset Turns 9999.9
Counting Range 0 – 9999.9 Turns
Control System PLC + Touch Screen

Applications

The ZPX1000 Automatic Coil Winding Machine is widely used for manufacturing:

  • Reactor coils
  • Dry-type reactor coils
  • Electrical winding components
  • Power equipment components

It is an ideal solution for electrical manufacturers requiring automated and high-precision coil winding production.

Working Principle

The ZPX1000 reactor coil winding machine works by fixing the iron core between two chucks and rotating the core through the drive system. During rotation, the servo-controlled wire guide precisely feeds copper or aluminum wire onto the core according to preset winding parameters. The PLC control system manages winding speed, wire guide movement, turn counting, and automatic operation processes. This ensures uniform wire arrangement, accurate coil dimensions, and consistent electrical performance.

Why Choose ZPX1000 Automatic Coil Winding Machine?

  • Fully automatic PLC-controlled operation
  • Designed specifically for reactor coil production
  • Suitable for copper and aluminum wire winding
  • Supports round wire and flat wire applications
  • High precision servo wire guide system
  • Dual chuck drive ensures stable winding
  • Maximum coil capacity up to 1000kg
  • Touch screen operation for easy control
  • Customizable according to customer requirements

FAQ

Q1: What products can be manufactured with the ZPX1000 coil winding machine?

A: The coil winding machine ZPX1000 is mainly used for manufacturing reactor coils and other similar electrical winding products.

Q2: What types of wire can this machine wind?

A: The machine can wind both copper wire and aluminum wire, including round wire and flat wire.

Q3: What is the maximum wire size supported by this machine?

A: It can process round wires from Φ0.3mm to Φ5.0mm and flat wires up to 5×12mm.

Q4: Is the winding process fully automatic?

A: Yes. The machine uses PLC control, touch screen operation, automatic counting, and servo-driven wire guide positioning.

Q5: Can the machine be customized?

A: Yes. The machine can be customized according to coil dimensions, wire specifications, production requirements, and voltage standards.



Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Trading Company

  • Year Established:

    2021

  • Total Annual:

    100000-500000

  • Employee Number:

    1~30

  • Ecer Certification:

    Verified Supplier

Suzhou Tronsing Technology Co., Ltd, located in Taicang City, Suzhou City, Jiangsu Province, is specialized in manufacturing and providing transformer making equipment, such as coil winding machines, foil winding machines, iron core stacking tables, silicon steel cutting machines, corrugated fin mak... Suzhou Tronsing Technology Co., Ltd, located in Taicang City, Suzhou City, Jiangsu Province, is specialized in manufacturing and providing transformer making equipment, such as coil winding machines, foil winding machines, iron core stacking tables, silicon steel cutting machines, corrugated fin mak...

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  • Suzhou Tronsing Technology Co., Ltd
  • No.126,Yanshan West Road,Chengxiang Town,Taicang City,Jiangsu Province,China
  • https://www.transformerwinder.com/

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