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Zhangjiagang ZhongYue Metallurgy Equipment Technology Co.,Ltd

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China Double Radius Forming Rollers Tube Mill Machine ZY16 Φ8-18mm HF Welded Pipe
China Double Radius Forming Rollers Tube Mill Machine ZY16 Φ8-18mm HF Welded Pipe

  1. China Double Radius Forming Rollers Tube Mill Machine ZY16 Φ8-18mm HF Welded Pipe
  2. China Double Radius Forming Rollers Tube Mill Machine ZY16 Φ8-18mm HF Welded Pipe
  3. China Double Radius Forming Rollers Tube Mill Machine ZY16 Φ8-18mm HF Welded Pipe
  4. China Double Radius Forming Rollers Tube Mill Machine ZY16 Φ8-18mm HF Welded Pipe
  5. China Double Radius Forming Rollers Tube Mill Machine ZY16 Φ8-18mm HF Welded Pipe

Double Radius Forming Rollers Tube Mill Machine ZY16 Φ8-18mm HF Welded Pipe

  1. MOQ: 1 Set
  2. Price: USD 28,000 - 65,000 / Set
  3. Get Latest Price
Delivery Time 60-90 days after deposit
Supply Ability 150 Sets per Year
Packaging Details Seaworthy export wooden case, fixed and protected for container loading
Payment Terms T/T,L/C
Model Number ZY16
Place of Origin Zhangjiagang, Jiangsu, China
Certification CE, ISO 9001
Brand Name ZHONG YUE

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  1. Product Details
  2. Company Details

Product Specification

Delivery Time 60-90 days after deposit Supply Ability 150 Sets per Year
Packaging Details Seaworthy export wooden case, fixed and protected for container loading Payment Terms T/T,L/C
Model Number ZY16 Place of Origin Zhangjiagang, Jiangsu, China
Certification CE, ISO 9001 Brand Name ZHONG YUE
High Light Double-Radius Forming RollersDouble Radius Roll FormingPrecision Forming Rollers

Problem

Single-radius rollers force the strip edge through one sharp bend, creating edge strain, marking and uneven deformation that shows up as weld and roundness defects.

Cause

A single radius concentrates the bend in one place, so the strip edge is overworked at the entry of each pass and the material flows unevenly around the tube.

Solution

The ZY16 double-radius roller profile transitions the strip edge through two gentler curves, distributing bending more evenly and reducing peak edge strain. This keeps edge thickness intact and improves roundness and weld gap stability on Φ8-18mm tube, especially on thin-wall and coated strip.

Key Engineering Data

  • Two-curve roller profile distributes bending more evenly.
  • Reduces peak edge strain during each forming pass.
  • Preserves edge thickness for a full, sound weld seam.
  • Improves roundness and weld gap stability on thin strip.
ParameterSpecification
Mill ModelZY16
Tube OD RangeΦ8-18 mm
Wall Thickness0.4-1.0 mm
Strip Width Range25-57 mm
Max Line Speed90 m/min
HF Welder Power100 kW Solid-State High Frequency
Strip MaterialHot Rolled / Cold Rolled / Galvanized Steel
UncoilerDouble-Mandrel Pneumatic, 1.5-Ton Coil Capacity
Accumulator200 m/min High-Speed Cage
Strip LevelingSeven-Roller Leveling Unit
Forming Stands5-Stand Rough + 3-Stand Precision
Roller GeometryDouble-Radius Forming Rollers
Roller Shafts42CrMo High-Strength Alloy Steel
SafetyForming Stand Overload Protection

Performance & Quality

Double-radius rollers transition the strip edge through two gentler curves, so peak edge strain drops and the material flows evenly. This keeps edge thickness intact and improves roundness, especially on thin-wall and coated strip where sharp single-radius bends cause the most defects. The smoother bend path also reduces localized contact stress on the roll surface, so the rollers run longer between regrinds while holding profile accuracy.

Application

For Φ8-18mm tube where edge integrity, surface finish and roundness matter, especially thin-wall and coated strip that cannot tolerate sharp bending.

Selection Guide

Choose double-radius tooling when you form thin-wall, galvanized or precision strip. Specify your exact OD and wall so the roller profile is machined to match.

Application Scenarios

Thin-wall and coated tube, bright-finish tube, and precision small diameter tube where surface and edge quality are key.

FAQ

Q1. What is the benefit of double-radius rollers?

They spread the bend over two gentler curves, cutting edge strain and improving roundness and surface finish.

Q2. Are they needed for all materials?

They help most on thin-wall and coated strip; heavier plain strip can use simpler profiles.

Q3. Are rollers made per size?

Yes, rollers are machined to your exact OD and wall for correct profile and gap.

Q4. Do double-radius rollers wear faster?

No, the smoother bend actually reduces localized contact stress, and the 42CrMo shafts keep alignment stable for long tooling life.

Q5. How do double-radius rollers affect speed?

By reducing edge strain and keeping the strip stable, they support higher line speed with fewer defects, so they help rather than limit throughput.

Q6. Are rollers interchangeable between sizes?

Each size uses its own machined roller profile; rollers are not interchangeable across ODs, which is why we profile them per order.

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Exporter,Seller

  • Year Established:

    1996

  • Total Annual:

    30000000-40000000

  • Employee Number:

    200~500

  • Ecer Certification:

    Verified Supplier

Zhangjiagang Zhongyue Metallurgy Equipment Technology Co., Ltd is located in Xiangshan Road, Jingang Town, Zhangjiagang City, Jiangsu Province, China. With the registered capital of RMB20,000,000 yuan, the company specialize in manufacturing high-frequency precision welded pipe lines, H-Beam steel p... Zhangjiagang Zhongyue Metallurgy Equipment Technology Co., Ltd is located in Xiangshan Road, Jingang Town, Zhangjiagang City, Jiangsu Province, China. With the registered capital of RMB20,000,000 yuan, the company specialize in manufacturing high-frequency precision welded pipe lines, H-Beam steel p...

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  • Zhangjiagang ZhongYue Metallurgy Equipment Technology Co.,Ltd
  • Xiang Shan Road, Jin Gang Town, Zhang Jia Gang City, Jiang Su Province, China
  • https://www.tubemill-machine.com/

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