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Zhuzhou Sanxin Cemented Carbide Manufacturing Co., Ltd

  • China,Zhuzhou ,Hunan
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China Tungsten Carbide Fixed Forming Shaft with High Wear Resistance High Rigidity and
China Tungsten Carbide Fixed Forming Shaft with High Wear Resistance High Rigidity and

  1. China Tungsten Carbide Fixed Forming Shaft with High Wear Resistance High Rigidity and
  2. China Tungsten Carbide Fixed Forming Shaft with High Wear Resistance High Rigidity and
  3. China Tungsten Carbide Fixed Forming Shaft with High Wear Resistance High Rigidity and
  4. China Tungsten Carbide Fixed Forming Shaft with High Wear Resistance High Rigidity and

Tungsten Carbide Fixed Forming Shaft with High Wear Resistance High Rigidity and

  1. MOQ: 1pc
  2. Price: Negotiation
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Payment Terms L/C,T/T
Supply Ability 10000pcs/month
Application High hardness and wear resistance
Purpose Mechanical Seal Rings
Thermal Conductivity 70 - 100 W/m·K
Alloy Specification YG6/YG8/YG10X/YG20C
Ductility Good ductility and machinability
Processing Method Cutting, Grinding, Polishing
Chemical Inertness High
Usage Grinding Wheel Application
Working Temperature -200°C ~ +800°C
Brand Name Sanxin
Model Number Sanxin
Certification ISO9001
Place of Origin China

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms L/C,T/T Supply Ability 10000pcs/month
Application High hardness and wear resistance Purpose Mechanical Seal Rings
Thermal Conductivity 70 - 100 W/m·K Alloy Specification YG6/YG8/YG10X/YG20C
Ductility Good ductility and machinability Processing Method Cutting, Grinding, Polishing
Chemical Inertness High Usage Grinding Wheel Application
Working Temperature -200°C ~ +800°C Brand Name Sanxin
Model Number Sanxin Certification ISO9001
Place of Origin China
High Light High Wear Resistance Tungsten Carbide ShaftHigh Rigidity Cemented Carbide ShaftCorrosion Resistance Tungsten Carbide Fixed Forming Shaft

Product Overview

The Tungsten Carbide Fixed Forming Shaft is a core industrial component manufactured from ultra-hard alloy material, specifically designed for forming, guiding, supporting, and conveying applications that demand high wear resistance, precision, and long service life. It combines the near-diamond hardness and exceptional wear resistance of tungsten carbide with the toughness and strength of a cobalt (or nickel) binder phase. This enables outstanding performance in harsh operating conditions, making it the ultimate solution for replacing traditional shafts made of high-speed steel, tool steel, or hardened steel.

Core Features & Advantages

  1. Extreme Wear Resistance & Long Life: Hardness exceeding 90 HRA, with wear resistance tens to hundreds of times greater than high-quality alloy steel. Significantly extends equipment maintenance intervals, reduces downtime, and lowers total cost of ownership.
  2. High Rigidity & Anti-Deformation: Exceptionally high elastic modulus (approx. 600 GPa) ensures minimal deformation under heavy loads or high lateral forces, guaranteeing forming or guiding accuracy.
  3. Excellent Corrosion Resistance: Offers good resistance to most acids, alkalis, and organic solvents, suitable for humid environments or those with chemical corrosives.
  4. Superior Surface Finish: Can achieve a mirror-like surface finish (Ra ≤ 0.02 μm) through precision grinding and polishing. Reduces friction and prevents material adhesion, especially suitable for processing surface-sensitive materials like films, foils, and high-end textiles.
  5. High-Temperature Operational Suitability: Maintains high hardness and dimensional stability at elevated temperatures, offering a broad operating temperature range.

Typical Application Fields

  • Plastic Extrusion & Molding: Used as sizing mandrels, feed screw journals, guide rollers, etc.
  • Paper & Textile Industry: Serves as high-precision dewatering plates, doctor blade plates, hot calender rolls, guide rollers, etc.
  • Wire & Strip Processing: Used as drawing capstans, guide wheels, straightening rolls, tension rolls, etc.
  • Printing & Packaging: Precision plate cylinders, coating metering rods, laminating rolls, etc.
  • Food & Pharmaceutical: Smooth surfaces meeting sanitary standards, used for conveyor and forming rolls.

Product Parameter Specifications

The following are standard parameters for general models. Customization is available based on client requirements (dimensions, tolerances, surface treatment, connection methods, etc.).

Parameter Category

Specific Item

Standard Specification / Typical Value

Remarks

Base Material

Main Composition

WC-Co Series Cemented Carbide

Common grades like YG6, YG8, YG15 (varying Co content)

Optional Binder Phase

Cobalt (Co), Nickel (Ni)

Nickel-based offers better corrosion resistance

Physical Properties

Density

13.8 - 14.8 g/cm³

Depends on cobalt content

Hardness

≥ 90 HRA (approx. 1300 HV)

Can be adjusted based on application for wear/toughness balance

Transverse Rupture Strength

2500 - 3500 MPa


Elastic Modulus

580 - 620 GPa


Coefficient of Thermal Expansion

5.0 - 6.0 × 10⁻⁶/K

Relatively low, ensuring good dimensional stability

Geometric Dimensions

Shaft Diameter

Φ5mm - Φ300mm

Larger diameters available upon customization

Shaft Length

10mm - 2000mm

Limited by process; extra-long shafts require special design

Tolerance Grade

Diameter: h5, h6, h7

Precision grinding achievable per drawing requirements


Straightness: ≤ 0.01mm/m


Surface Treatment

Surface Finish

Ra 0.02μm - Ra 0.8μm

Standard is Ra 0.4μm, can be polished to mirror finish

Coating

TiN, CrN, DLC, etc. (Optional)

Further enhances wear resistance, anti-stick properties, or corrosion resistance

Structural Features

Core Options

Solid Shaft: Maximum rigidity

Suitable for short spans and heavy loads


Through-Hole Shaft: Reduced weight, allows for heating/cooling medium flow

Suitable for long rolls and applications requiring temperature control

Connection Methods

Plain shaft, keyway (flat key/spline), threads, flange, etc.

Machined to order based on assembly requirements

Operating Environment

Operating Temperature

-200°C to +800°C (in inert atmosphere or vacuum)

Prone to oxidation in air at high temps; recommended below 600°C in air

Suitable Environment

High wear, high load, mildly corrosive media

Avoid strong oxidizing acids and severe impact

Selection & Customization Services

We understand the uniqueness of different application scenarios. Therefore, in addition to providing standard specification products, we focus on offering comprehensive customized solutions:

  • Dimension Customization: Machined exactly according to your drawings.
  • Material Optimization: Recommend and produce the most suitable cemented carbide grade based on the balance of wear resistance, toughness, and corrosion resistance required.
  • Special Treatments: Provide services like super-finishing, coating, internal hole machining, dynamic balancing correction, etc.
  • Technical Support: Engage from the design phase to assist in optimizing structure, maximizing the performance benefits of the tungsten carbide shaft.

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Importer,Exporter,Seller,Other

  • Year Established:

    2003

  • Total Annual:

    8000000-10000000

  • Employee Number:

    150~180

  • Ecer Certification:

    Verified Supplier

Zhuzhou Sanxin Cemented Carbide Manufacturing Co.,Ltd is located in Zhuzhou, Hunan Province, which is known as the “Hometown of Cemented Carbide”. It is a national high-tech enterprise that has passed ISO9001:2015 international quality certification system, specializing in manufacturing,... Zhuzhou Sanxin Cemented Carbide Manufacturing Co.,Ltd is located in Zhuzhou, Hunan Province, which is known as the “Hometown of Cemented Carbide”. It is a national high-tech enterprise that has passed ISO9001:2015 international quality certification system, specializing in manufacturing,...

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Get in touch with us

  • Reach Us
  • Zhuzhou Sanxin Cemented Carbide Manufacturing Co., Ltd
  • No. 8, Middle School Road, Baiguan Town, Lusong District, Zhuzhou, Hunan, China
  • https://www.tungstencarbidesteel.com/

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