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{"title":"High Dimensional Stability Carbon Tungsten Valve Tip Connected Piston Rod with","imgUrl":"https:\/\/img.chinax.com\/nimg\/01\/cf\/ff716d5d090d5e0b29ef0b59ca2e-200x200-1\/high_dimensional_stability_carbon_tungsten_valve_tip_connected_piston_rod_with.jpg","attrs":{"Brand Name":"Sanxin","Model Number":"SX-2294","Certification":"ISO9001","Place of Origin":"China"}}
{"title":"Custom Side Cut Tungsten Carbide Sealing Seat with Polished Surface and High","imgUrl":"https:\/\/img.chinax.com\/nimg\/78\/e5\/c254386374d04bf2795fdb1f49af-200x200-1\/custom_side_cut_tungsten_carbide_sealing_seat_with_polished_surface_and_high_wear_resistance.jpg","attrs":{"Place of Origin":"China","Brand Name":"Sanxin","Certification":"ISO","Minimum Order Quantity":"1 piece"}}
{"title":"Abrasion Resistant Corrosion Resistant High Density Tungsten Carbide Bearing","imgUrl":"https:\/\/img.chinax.com\/nimg\/33\/c1\/89c65e97e2085dc90a3153909543-200x200-1\/abrasion_resistant_corrosion_resistant_high_density_tungsten_carbide_bearing_rings_for_oilfield_machinery.jpg","attrs":{"Place of Origin":"China","Brand Name":"Sanxin","Certification":"ISO","Minimum Order Quantity":"1 piece"}}
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{"title":"Wear-Resistant Corrosion-Resistant Tungsten Carbide Nozzle Tip with Precision \u00b10","imgUrl":"https:\/\/img.chinax.com\/nimg\/22\/8a\/43f5f0fbada959f22117fbe2abc6-200x200-1\/wear_resistant_corrosion_resistant_tungsten_carbide_nozzle_tip_with_precision_c2_b10_002mm_for_inkjet_equipment.jpg","attrs":{"Place of Origin":"China","Brand Name":"Sanxin","Certification":"ISO","Minimum Order Quantity":"1 piece"}}
{"title":"High Pressure 350 MPa Cylinder with Valve and Plunger Made of 100% Virgin","imgUrl":"https:\/\/img.chinax.com\/nimg\/c2\/43\/78b179bfc80cb776771c058ac5d5-200x200-1\/high_pressure_350_mpa_cylinder_with_valve_and_plunger_made_of_100_25_virgin_tungsten_carbide_for_excellent_corrosion_resistance.jpg","attrs":{"Place of Origin":"China","Brand Name":"Sanxin","Certification":"ISO","Minimum Order Quantity":"1 piece"}}
The Carbon Tungsten Valve Tip Connected Piston Rod is a high-performance industrial component featuring a dual-metal composite structure. It integrates an ultra-hard carbon tungsten (cemented carbide) valve tip with a high-toughness alloy steel piston rod through specialized joining processes. This product is specifically engineered for extreme operating conditions such as high temperature, high pressure, high flow velocity, and media containing solid particles. It effectively resolves issues like sealing failure and valve tip detachment caused by erosion and wear in traditional metal valve stems. It is widely used in valves, pumps, and hydraulic systems across the petroleum, chemical, power, and mining industries.
Product Structure
This product consists of three main components:
Front Valve Tip: Made of carbon tungsten, forming the sealing surface (typically spherical or conical)
Rear Rod Body: Made of stainless steel or alloy steel, used to connect to the driving device
Connection Joint: The valve tip and rod body are securely joined through high-strength brazing or thermal assembly processes
Core Advantages
Superior Wear Resistance, Extended Lifespan: Carbon tungsten valve tip boasts hardness of HRA 90+, offering wear resistance dozens of times greater than stainless steel
Composite Structure, Combining Rigidity and Toughness: Features both the rigidity of cemented carbide and the toughness of metal rod, avoiding brittleness and fracture-proneness
Tight Seal, Zero Leakage: Valve tip sealing surface is ultra-precisely ground and polished to surface roughness as low as Ra ≤ 0.2μm
Secure Connection, Reliable Safety: Utilizes vacuum brazing technology with extremely high bond strength and shear resistance
Technical Specifications
Parameter Category
Specification
Remarks/Custom Options
Valve Tip Material
Carbon Tungsten (Cemented Carbide) Common Grades: YG6, YG8, YG11
Corrosion-resistant grades available based on media corrosiveness
Vacuum brazing prevents oxidation, resulting in denser welds
Surface Roughness
Sealing Surface Ra ≤ 0.2 μm Rod Body Area Ra ≤ 0.4 μm
Mirror polish grade
Geometric Tolerance
Coaxiality ≤ φ0.03mm
Ensures smooth motion without sticking
Operating Temperature
-40℃ ~ +450℃
Special nickel-based solder allows up to 800℃
Operating Pressure
≤ 42 MPa
Special designs can exceed 100MPa
Product Details
Valve Tip Section: Manufactured from virgin carbon tungsten powder via powder metallurgy, ensuring high density and absence of porosity or inclusions. The sealing spherical surface undergoes three processes: rough grinding, fine grinding, and lapping, guaranteeing perfect spherical contour accuracy for optimal mating with the valve seat.
Rod Body Section: Made of high-quality stainless steel or alloy steel, subjected to quenching and tempering treatment for excellent comprehensive mechanical properties. The surface can be chrome-plated or coated as needed to reduce the friction coefficient within the packing gland.
Connection Joint: Employs vacuum brazing technology, allowing the brazing filler metal to uniformly penetrate the microscopic gaps of the joint interface, forming a strong metallurgical bond. The weld area has a smooth transition with no stress concentration points, capable of withstanding impact loads from high-frequency reciprocating motion.
Application Fields
Industry
Typical Equipment
Operating Characteristics
Petrochemical
High-pressure differential control valves, Discharge valves, Angle valves
High pressure, erosion, media containing particles (e.g., coal slurry, coke powder)
Power Industry
Boiler blowdown valves, Steam traps, Ash handling system valves
Reciprocating motion, high pressure, poor lubrication
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Importer,Exporter,Seller,Other
Year Established:
2003
Total Annual:
8000000-10000000
Employee Number:
150~180
Ecer Certification:
Verified Supplier
Zhuzhou Sanxin Cemented Carbide Manufacturing Co.,Ltd is located in Zhuzhou, Hunan Province, which is known as the “Hometown of Cemented Carbide”. It is a national high-tech enterprise that has passed ISO9001:2015 international quality certification system, specializing in manufacturing,... Zhuzhou Sanxin Cemented Carbide Manufacturing Co.,Ltd is located in Zhuzhou, Hunan Province, which is known as the “Hometown of Cemented Carbide”. It is a national high-tech enterprise that has passed ISO9001:2015 international quality certification system, specializing in manufacturing,...