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WC-Ni Alloy Precision Linear Bushing for Sensitive Environments
Product Overview
When machinery operates in magnetic-sensitive environments—such as semiconductor wafer handlers, MRI patient positioning systems, or high-precision measurement equipment—standard bushings become a liability. Our Non-Magnetic Tungsten Carbide Guide Bushings are engineered to be the perfect solution. Crafted from specialized WC-Ni (Tungsten Carbide-Nickel) alloy, these bushings deliver the ideal combination of absolute magnetic neutrality, exceptional wear resistance, and micron-level precision for linear and rotary motion systems.
Core Technology
Guaranteed Non-Magnetic Performance (µ < 1.002): By utilizing a nickel-based binder system instead of conventional cobalt, our bushings are completely free of ferromagnetic elements. This ensures zero magnetic attraction to ferrous particles, no interference with sensitive magnetic fields (MRI, electron beams, sensors), and compatibility with cleanroom and high-vacuum environments where magnetic materials are prohibited.
Unmatched Wear Resistance & Longevity: With a hardness of 90-92 HRA, WC-Ni alloy provides wear resistance that exceeds tool steel by a factor of 50-100x. This means consistent precision over millions of cycles without bushing wear, elimination of play or slop that develops in steel bushings over time, and reduced maintenance intervals with lower total cost of ownership.
Superior Surface Finish & Low Friction: Our advanced polishing capabilities achieve mirror finishes down to Ra 0.1 μm, providing minimal friction against mating shafts (ideal for high-speed applications), excellent lubricant retention when grooves are specified, and reduced particle generation compared to porous or coated alternatives.
Exceptional Thermal & Dimensional Stability: With a low coefficient of thermal expansion (~5.5 × 10⁻⁶/K) and high elastic modulus (~630 GPa), these bushings maintain their precise geometry across temperature variations and under heavy loads.
Performance Comparison: Why WC-Ni Dominates
Property
Our WC-Ni Guide Bushing
Standard Carbide Bushing (WC-Co)
Hardened Steel Bushing (e.g., 52100)
Bronze or Polymer Bushing
Magnetic Permeability (µ)
< 1.002 (Non-Magnetic)
1.5 - 2.0 (Magnetic)
> 100 (Highly Magnetic)
~1.0 (Non-Magnetic)
Hardness
90 - 92 HRA
90 - 92 HRA
58 - 62 HRC
Very Low
Wear Life
Exceptional (Millions of cycles)
Exceptional
Moderate
Poor
Load Capacity
Very High (>4000 MPa compressive)
Very High
High
Low
Temperature Stability
Excellent
Excellent
Good
Poor (Polymers degrade)
Best Application
MRI, Semiconductor, Vacuum
General wear parts
General machinery
Low-load, disposable
Precision Manufacturing Capabilities
Parameter
Standard Capability
High-Precision Option
Inner Diameter (ID) Range
Φ1 mm to Φ100 mm
Custom sizes available
ID Tolerance
H6 / h6 (±0.004 mm)
H4 / h4 (±0.002 mm) or tighter
Outer Diameter (OD) Tolerance
g6 / h6 (±0.004 mm)
Custom fit per assembly requirement
Concentricity (ID to OD)
≤ 0.005 mm
≤ 0.002 mm
Surface Finish (Bore)
Ra 0.4 μm (Ground)
Ra 0.1 μm or better (Lapped/Polished)
Length / Height
Custom, per drawing
Special Features: Lubrication grooves, flanges, stepped IDs, mounting holes available
Target Applications & Industries
This component is critical across multiple high-tech sectors where precision and non-magnetic properties intersect.
Delivers maintenance-free operation and consistent accuracy over millions of cycles
Why Partner With Us?
20+ Years of Precision Carbide Expertise: We specialize in complex, high-tolerance tungsten carbide components
Application Engineering Support: Our team works with you to select the optimal grade, geometry, and finish
Rapid Prototyping: Quick turnaround on samples for design validation
Reliable Global Supply: Consistent quality, on-time delivery, and professional export documentation for worldwide customers
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Importer,Exporter,Seller,Other
Year Established:
2003
Total Annual:
8000000-10000000
Employee Number:
150~180
Ecer Certification:
Verified Supplier
Zhuzhou Sanxin Cemented Carbide Manufacturing Co.,Ltd is located in Zhuzhou, Hunan Province, which is known as the “Hometown of Cemented Carbide”. It is a national high-tech enterprise that has passed ISO9001:2015 international quality certification system, specializing in manufacturing,... Zhuzhou Sanxin Cemented Carbide Manufacturing Co.,Ltd is located in Zhuzhou, Hunan Province, which is known as the “Hometown of Cemented Carbide”. It is a national high-tech enterprise that has passed ISO9001:2015 international quality certification system, specializing in manufacturing,...